基于液相量及挥发分控制的低盐二次铝灰焙烧结圈抑制研究
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作者单位:

1.江西省科学院 材料与智能制造研究所,江西 南昌 330096 ;2.内蒙古科技大学 能源与环境学院,内蒙古 包头 014010

作者简介:

王日昕(1983—),男,硕士,副研究员,主要从事固体废物资源化利用方面的研究。

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中图分类号:

TF821;X758

基金项目:

高校基本科研业务费项目(2024RCTD008);内蒙古自治区教育科学研究“十四五”规划课题(NGJGH2022365);内蒙古自然科学基金项目(2022LHMS05004)


Suppression of ring formation of low-salt secondary aluminum dross based on liquid phase and volatile matter control
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Affiliation:

1.Institute of Materials and Intelligent Manufacturing, Jiangxi Academy of Sciences, Nanchang 330096 , China ;2.School of Energy and Environment,Inner Mongolia University of Science and Technology, Baotou 014010 , China

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    摘要:

    针对目前回转窑在处理二次铝灰冶炼过程中频繁出现的结圈问题,本研究以某企业低盐二次铝灰为原料进行烧结试验研究,通过热重分析、高温形变分析、液相量及挥发与温度的关系等确定原料的致密化烧结温度和成分挥发温度,提出了两段式焙烧工艺,并进行了验证。回转窑在焙烧低盐二次铝灰时,产生结圈现象的主要原因是高温阶段生成了过量的液相。710℃下二次铝灰由于剧烈燃烧放出大量热,导致局部快速升温产生液相,促使烧结致密化,850℃时致密化完成;939.5~1 194.9℃时 Cl、F、 K、Na 等元素挥发;随着温度升高,液相总生成量呈现先增加后降低趋势,1 000℃时达到最大生成量 10.66%,1 300℃时熔盐类液相总生成量降至7.16%。两段式焙烧工艺即850℃低温焙烧3 h,用于完成物料造球致密化并让氮气平稳逸出;1 300℃高温焙烧3 h,目的是在控制液相量的前提下,集中处理并挥发 Cl、F、K、Na 等易导致结圈的盐类元素。验证试验表明,与单一温度焙烧相比,两段式焙烧(850℃,3 h; 1 300℃,3 h)结圈质量仅为 0.41 g,较方案一(850℃,3 h)减少了 28.07%,方案二(1 300℃,3 h)减少了 14.58%,抑制回转窑结圈效果明显;两段式焙烧后,样品中 Na 和 Cl含量分别降至 1.21% 和 0.03%,Al2O3 富集度提升至81.44%,此外Cl、K2O、SO3和F的质量分数也明显下降,焙烧效果更好。本研究结果为回转窑处理低盐二次铝灰过程中减轻结圈问题提供了理论指导和技术参考。

    Abstract:

    In view of the frequent ringing problem in the process of secondary aluminum dross smelting in rotary kiln, this study used low-salt secondary aluminum dross as raw material for sintering experiment. The densification sintering temperature and the composition volatilization temperature were determined by thermogravimetric analysis, high temperature deformation analysis and the relationship between liquid volume and volatile matter and temperature. A two-stage roasting process was proposed and verified. When the rotary kiln roasts the low-salt secondary aluminum ash, the main reason for the ringing phenomenon is the excessive liquid phase generated at the high temperature stage. At 710℃, the secondary aluminum dross emits a lot of heat due to violent combustion, which leads to the rapid heating of the local micro-area to produce liquid phase, which promotes the densification of sintering, and the densification is completed at 850℃. At 939. 5-1 194. 9℃, Cl, F, K, Na and other elements volatilize. With the increase of temperature, the total liquid phase increases first and then decreases, reaching a maximum of 10. 66% at 1 000℃, and the total molten salt liquid phase decreases to 7. 16% at 1 300℃. The twostage roasting process, i. e. low-temperature roasting at 850℃ for 3 h, is used to complete the balling densification and let the nitrogen escape smoothly. The purpose of high temperature roasting at 1 300℃ for 3 h is to concentrate and volatilize Cl, F, K, Na and other salt elements that easily lead to ring formation. The verification test showed that compared with single temperature roasting, the ring quality under two-stage roasting (850℃,3 h;1 300℃, 3 h) is only 0. 41 g, which is 28. 07% lower than that of scheme 1(850℃,3 h) and 14. 58% lower than that of scheme 2(1 300℃,3 h), and the effect of inhibiting the ring formation is obvious. After two-stage roasting, the content of Na and Cl in the sample decreased to 1. 21% and 0. 03%, respectively, and Al2O3 increased to 81. 44%. In addition, the mass fraction of Cl, K2O, SO3 and F also decreased significantly, and the roasting effect was better. The results of this study provide theoretical guidance and technical reference for the ringing formation inhibit in roasting of low-salt secondary aluminum dross by rotary kiln.

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王日昕,李翰墨,伍永福,等 . 基于液相量及挥发分控制的低盐二次铝灰焙烧结圈抑制研究[J]. 中国有色冶金, 2026,55(2):9-16.

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  • 收稿日期:2025-10-12
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  • 在线发布日期: 2026-05-12
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