钕铁硼废料与稀土精矿协同处理工艺试验研究
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甘肃稀土新材料股份有限公司 稀土研究所,甘肃 白银 730900

作者简介:

朱治明(1993—),男,甘肃西峰人,硕士,工程师,主要从事湿法冶金方面的技术研究。

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中图分类号:

TF845;X758

基金项目:

甘肃省科技厅2022年度科技重大专项(22ZD6GD061)


Co-processing experiment of NdFeB waste and rare earth concentrate
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Rare Earth Research Institute, Gansu Rare Earth New Materials Co., Ltd., Gansu Baiyin 730900

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    摘要:

    针对目前稀土冶炼铁粉成本高及钕铁硼废料回收工艺铁元素利用率低的问题,本文提出钕铁硼废料协同稀土精矿硫酸焙烧-硫酸镁废水浸出的工艺,目的是利用钕铁硼废料中的铁代替稀土冶炼工艺中的铁粉。研究采用单因素试验优化了钕铁硼废料协同稀土精矿硫酸焙烧-硫酸镁废水浸出工艺的参数,并进行了热重分析,进一步验证反应机理,得到以下主要结论。协同处理工艺的最优参数为酸矿比1.7∶1、酸化时间0.5 h、2# 焙烧升温曲线,在此条件下,焙烧矿分解率达到94.0%以上,同时外排渣中的REO含量小于4.0%;热重分析表明,焙烧过程为吸热反应,理想状态下反应物吸收的热量约为589 kJ, 温度达到 350℃时,稀土精矿和钕铁硼的分解活化能大于其他副反应,化学反应速率达到最大值 1.7 g/min;验证试验表明,此工艺关键指标外排渣中REO含量和REO收率均达到公司内控要求,且使得废料中的铁元素得到了二次利用,有效减少了固废排放量,同时降低了生产运行成本。本文研究结果可为稀土冶炼企业及钕铁硼废料的处理提供参考。

    Abstract:

    In view of the high cost of iron powder in rare earth metallurgy and the low utilization rate of iron in NdFeB waste recovery process, this paper proposes a co-processing of rare earth concentrate with NdFeB waste sulfuric acid roasting-magnesium sulfate wastewater leaching. The purpose is to use the iron in NdFeB waste instead of iron powder in rare earth metallurgy process. The parameters of sulfuric acid roasting-magnesium sulfate wastewater leaching process were optimized by single factor test. Thermogravimetric analysis was carried out to further verify the reaction mechanism, and the following main conclusions were obtained. The optimal parameters of the co-processing are the acid-to-ore ratio of 1. 7∶1, the acidification time of 0. 5 h, and the 2 # roasting temperature curve. Under this condition, the decomposition rate of the roasted ore reaches more than 94. 0%, and the REO content in the discharged slag is less than 4. 0%. Thermogravimetric analysis shows that the roasting process is an endothermic reaction, and the heat absorbed by the reactants in the ideal state is about 589 kJ. When the temperature reaches 350℃, the decomposition activation energy of rare earth concentrate and NdFeB is greater than other side reactions, and the chemical reaction rate reaches a maximum of 1. 7 g/min. The verification test shows that the key indicators of the process, the content of REO in the discharge slag and the yield of REO, meet the requirements of the company's internal control, and the iron element in the waste is reused, which effectively reduces the discharge of solid waste and reduces the production cost. The results of this paper can provide reference for rare earth smelting enterprises and the treatment of NdFeB waste.

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朱治明,李向东,孟玉琴,等 . 钕铁硼废料与稀土精矿协同处理工艺试验研究[J]. 中国有色冶金,2026,55(1): 47-54.

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  • 收稿日期:2025-09-10
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  • 在线发布日期: 2026-03-27
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