聚丙烯酰胺调控工业钛液一步水解制备高比表面积偏钛酸
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作者单位:

1.攀枝花学院 钒钛学院,四川 攀枝花 617000 ;2.钒钛关键战略材料四川省重点实验室,四川 攀枝花 617000

作者简介:

王青鸿(2003—),男,四川达州人,硕士研究生,主要从事功能性二氧化钛制备方面的研究。

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中图分类号:

TF823;TF125

基金项目:

四川省科技计划项目(2025ZNSFSC0379,2024ZHCG0141);攀枝花市科技计划项目(25KJJH0025);攀枝花学院研究生创新计划项目(y2025021)


Preparation of metatitanic acid with high specific surface area by one-step hydrolysis of industrial titanyl sulfate solution regulated by polyacrylamide
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Affiliation:

1.School of Vanadium and Titanium, Panzhihua University, Panzhihua 617000 , China ;2.Vanadium and Titanium Critical Strategic Materials Key Laboratory of Sichuan Province, Panzhihua 617000 , China

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    摘要:

    传统硫酸工艺水解所制的偏钛酸存在粒径分布宽、比表面积低、纯度不足等问题,难以满足其在电池材料、催化等领域的应用要求。本研究创新性地开发了一种分散剂调控的工业钛液一步水解制备偏钛酸工艺,采用单因素变量法系统考察分散剂聚丙烯酰胺(PAM)加量、搅拌速率和水解时间等参数对偏钛酸性能的影响,并通过实验结果与表征结果阐释偏钛酸粒度分布与比表面积的协同演变机制, 得到以下主要结论。最佳水解工艺条件为 PAM加量 0.9%、搅拌速率 420 r/min、水解时间 2.65 h,此条件下,产品偏钛酸平均比表面积达 262 m2/g,煅烧后 TiO2 平均纯度为 99.58%,平均粒度范围为 2.65~ 2.95 μm,优于食品级(GB 1886.341—2021)与纳米级(GB/T 19591—2023)标准。所制偏钛酸呈锐钛型 TiO2结构,具有胶体性质,且偏钛酸中含有大量的水分子、羟基及硫酸根,易通过奥斯特瓦尔德熟化团聚形成粗大偏钛酸团聚体,其团聚体之间存在的多孔结构增大了偏钛酸比表面积。水解机理揭示,分散剂通过长链吸附层降低表面张力,抑制颗粒致密堆积,加速成核速率,促进细小、多孔偏钛酸形成。本工艺流程简单、绿色高效,为电池级高比表面积偏钛酸的工业化制备提供新途径,推动高性能二氧化钛的高质量发展。

    Abstract:

    Conventional hydrolysis via the sulfate process produces metatitanic acid exhibiting broad particle size distribution, low specific surface area, and inadequate purity, which severely limits its applicability in high-end fields such as battery materials and catalysis. This study innovatively developed a dispersant-regulated one-step hydrolysis process for preparing metatitanic acid from industrial titanyl sulfate solution. Using a single-factor variable method, we systematically investigated the effects of parameters such as dispersant polyacrylamide(PAM) dosage, stirring speed, and hydrolysis time on metatitanic acid properties. The co-evolution mechanism of particle size distribution and specific surface area of metatitanic acid was explained by experimental results and characterization results, and the following main conclusions were obtained. The optimum hydrolysis process conditions were as follows: PAM dosage 0. 9%, stirring rate 420 r/min, hydrolysis time 2. 65 h. Under these conditions, the average specific surface area of metatitanic acid was 262 m2 /g, the average purity of calcined TiO2 was 99. 58%, and the average particle size range was 2. 65-2. 95 μm, which was better than the food grade standard (GB 1886. 341—2021) and nano grade standard (GB/T 19591—2023). The prepared metatitanic acid has an anatase TiO2 structure and has colloidal properties. The metatitanic acid contains a large amount of water molecules, hydroxyl groups and sulfate radicals. It is easy to form coarse metatitanic acid aggregates by Ostwald ripening and agglomeration. The porous structure between the aggregates increases the specific surface area of metatitanic acid. The hydrolysis mechanism reveals that the dispersant reduces surface tension through a longchain adsorption layer, inhibits dense particle packing, accelerates nucleation rates, and promotes the formation of fine, porous metatitanic acid. This process is simple, green, and efficient, providing a new pathway for the industrial preparation of battery-grade high-specific-surface-area metatitanic acid and advancing the high-quality development of high-performance titanium dioxide.

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王青鸿,吴越,杜肖阳,等. 聚丙烯酰胺调控工业钛液一步水解制备高比表面积偏钛酸[J]. 中国有色冶金,2026,55 (1):8-16.

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  • 收稿日期:2025-11-18
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  • 在线发布日期: 2026-03-27
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