高炉煤气干法精脱硫料剂技术现状与展望
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作者单位:

1.中铝环保节能集团有限公司, 北京 102200 ; 2.华北理工大学 冶金与能源学院, 河北 唐山 063210

作者简介:

余剑(1971—),男,硕士,高级工程师,从事工业烟气污染物控制与治理方面的研究。

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中图分类号:

TF5;X756

基金项目:

中央引导地方科技发展项目(226Z3702G);黄河流域生态保护高质量发展重点专项(2022-YRUC-01-0302)


Research status and prospect of dry desulfurization agent for blast furnace gas
Author:
Affiliation:

1.Chinalco Environmental Energy Conservation Group Co., Ltd., Beijing 102200 , China ; 2.College of Metallurgy and Energy, North China University of Science and Technology, Tangshan 063210 , China

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    摘要:

    高炉煤气精脱硫技术作为当前钢铁冶金行业研究的焦点,目前的主流工艺为脱氯-水解-脱硫三段式干法处理工艺,每种工序辅以特定料剂,料剂成本在整体脱硫工艺运维中占据60%~80%,对脱硫工艺意义重大。本文对三种最常见关键料剂脱氯剂、水解剂、氧化铁脱硫剂进行介绍,从组分、制备方法、反应机理和失效机理等方面系统阐述。脱氯剂制备方法主要有机械混合法和负载法,机械混合法主要用于制备氧化钙基脱氯剂,制备成本较低,负载法主要用于制备氧化铝基脱氯剂,活性组分分散较为均匀,其制备成本较高;氧化铝基水解催化剂在高炉煤气精脱硫工艺中占有主导地位,多数失活机理研究集中于O2等失活因子,未对高炉煤气中的HCl、HCN等酸性气体的影响进行深入研究;氧化铁系脱硫剂活性受其晶型结构影响较大,含有较多晶体缺陷和羟基活性位点,通常具有较高的脱硫活性。在工业化精脱硫运行成本方面,相对于传统的末端治理方法,源头治理工艺目前处于劣势,成本较高。未来,应根据实际工况,推动三种料剂协同作用机制的研究,以优化脱硫效果并提高料剂的使用效率;推进制定料剂质量和评价标准体系建设,规范料剂市场;开展废旧料剂的再生与资源化研究,以减少资源浪费并降低运营成本。

    Abstract:

    As a research focus in the current iron and steel metallurgy industry, blast furnace gas fine desulfurization technology employs the three-stage dry treatment process of dechlorination-hydrolysis-desulfurization as the mainstream process. Each stage is supplemented by specific reagents, and the cost of these reagents accounts for 60% to 80% of the overall operation and maintenance of the desulfurization process, making them of great significance to the desulfurization technology. This paper introduces three most common key reagents: dechlorinating agents, hydrolyzing agents, and iron oxide desulfurizing agents, systematically elaborating on their composition, preparation methods, reaction mechanisms, and deactivation mechanisms.For dechlorinating agents, the main preparation methods include mechanical mixing and loading methods. The mechanical mixing method is primarily used for preparing calcium oxide-based dechlorinating agents with lower production costs, while the loading method is mainly applied to alumina-based dechlorinating agents, resulting in more uniform dispersion of active components but higher preparation costs. Alumina-based hydrolysis catalysts dominate the blast furnace gas fine desulfurization process; most studies on their deactivation mechanisms have focused on deactivation factors such as O2, with insufficient in-depth research on the impact of acidic gases like HCl and HCN in blast furnace gas. The activity of iron oxide desulfurizing agents is significantly influenced by their crystal structure, and those with more crystal defects and hydroxyl active sites typically exhibit higher desulfurization activity.In terms of industrial fine desulfurization operating costs, source control processes currently remain at a disadvantage with higher costs compared to traditional end-of-pipe treatment methods. Looking forward, future research should focus on promoting studies on the synergistic mechanism of the three reagents based on actual operating conditions to optimize desulfurization efficiency and improve reagent utilization; advancing the establishment of reagent quality and evaluation standard systems to standardize the reagent market; and conducting research on the regeneration and resource utilization of waste reagents to reduce resource waste and lower operating costs.

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余剑, 闫飞飞, 练以诚, 等. 高炉煤气干法精脱硫料剂技术现状与展望[J].中国有色冶金,2025,54(6):91-99.

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  • 收稿日期:2025-02-21
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  • 在线发布日期: 2025-12-26
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