基于改进CNN和RIME-SVM的小样本艾萨炉喷枪故障识别方法
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昆明理工大学 机电工程学院, 云南 昆明 650500

作者简介:

孙海东(1998—),男,硕士研究生.研究方向为智能制造、故障识别、故障预测等。

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中图分类号:

TF806.2;TP183

基金项目:

国家自然科学基金项目(52065033); 云南省重大科技项目(202202AG050002)


Few-shot fault identification method of Isasmelt furnace lance based on improved CNN and RIME-SVM
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School of Mechanical and Electrical Engineering, Kunming University of Science and Technology, Kunming 650500 , China

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    摘要:

    针对铜熔池熔炼过程中艾萨炉喷枪易出现故障,且小样本故障数据识别准确率较低问题,本文提出了一种基于指数线性单元(ELU)、全局平均池化(GAP)的卷积神经网络(EGCNN)和霜冰优化算法(RIME)优化支持向量机(SVM)的小样本艾萨炉喷枪故障识别方法。首先,采用ELU作为卷积神经网络(CNN)的激活函数,以提高对艾萨炉喷枪数据噪声和输入变化的鲁棒性,加快模型收敛;其次,为增强艾萨炉喷枪工艺参数与故障类别之间的相关性,减少模型参数,避免过拟合,采用GAP替代全连接(FC)层;最后,引入SVM替代传统的Softmax函数作为最终分类器,并通过RIME对SVM的惩罚因子和核函数参数寻优,进一步提高艾萨炉喷枪故障识别模型的准确率。结果表明,该方法在艾萨炉喷枪故障识别的准确率、精确率、召回率、F1-score和Kappa系数分别为97.08%、97.08%、97.10%、97.07%和0.9611,因此,所提出的方法在故障识别性能上表现更为优越,准确率较高。

    Abstract:

    To mitigate the frequent failures of Isasmelt furnace lance during copper smelting process and enhance the identification accuracy of few-shot fault data, this study introduces a novel approach, integrating exponential linear unit (ELU), global average pooling (GAP) convolutional neural network (EGCNN) and rime-ice optimization algorithm (RIME) optimized support vector machine (SVM). Initially, ELU is employed as the activation function for the convolutional neural network (CNN), enhancing robustness against noise and input variations, thereby expediting model convergence. Subsequently, GAP replaces the full connect (FC) layer to strengthen the correlation between process parameters and fault categories, which reduces the number of model parameters and mitigates the risk of overfitting. Ultimately, SVM is implemented as the final classifier in lieu of the traditional Softmax function. RIME is employed to optimize the penalty factor and kernel parameter of the SVM, thereby further enhancing the accuracy of the model. The results indicate that the proposed method achieves an accuracy of 97.08%, precision of 97.08%, recall of 97.10%, F1-score of 97.07% and Kappa coefficient of 0.9611 in identifying Isasmelt furnace lance faults. The proposed method exhibits superior fault identification performance.

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孙海东, 段宏, 王嵩岭. 基于改进CNN和RIME-SVM的小样本艾萨炉喷枪故障识别方法[J]. 中国有色冶金, 2025,54(6): 39-51.

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  • 收稿日期:2024-12-26
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  • 在线发布日期: 2025-12-26
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