基于TCN-XGBoost的镍冶炼过程镍锍温度预测方法
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1.镍钴共伴生资源开发与综合利用全国重点实验室, 甘肃 金昌 737100 ; 2.金川集团镍钴股份有限公司 镍冶炼厂, 甘肃 金昌 737100 ; 3.中南大学 自动化学院, 湖南 长沙 410083

作者简介:

魏凯锋(1996—),男,硕士,工程师,研究方向为有色冶金工艺建模与优化控制。

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中图分类号:

TF815;TP183

基金项目:

镍钴共伴生资源开发与综合利用全国重点实验室科研项目(KY-YJ-04-2024)


A nickel matte temperature prediction method in nickel smelting process based on TCN-XGBoost
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Affiliation:

1.State Key Laboratory of Ni&Co Associated Minerals Resources Development and Comprehensive Utilization, Jinchang 737100 , China ;2.Nickel Smelting Plant, Jinchuan Group Nickel Cobalt Co., Ltd., Jinchang 737100 , China ;3.School of Automation,Central South University,Changsha 410083 ,China

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    摘要:

    镍冶炼过程中出口镍锍温度的精准预测是工艺优化、设备安全保障与产品质量稳定的关键,但该过程存在多变量非线性耦合、参数动态波动的问题,制约了传统方法的应用效果。针对此,本文提出一种融合时序卷积网络(TCN)与XGBoost动态误差补偿的镍锍温度预测方法。首先,通过皮尔逊相关系数与F-score融合策略,从入炉物料组分、鼓风量、氧浓度等多维度工业参数中筛选关键特征,降低冗余干扰;其次,利用TCN的膨胀因果卷积捕捉特征间长短期时序依赖与非线性关系,生成温度初始预测;再引入XGBoost并构建一阶/二阶时间差分特征,学习预测残差演变规律以实现动态误差补偿。依托XGBoost分位数回归,能够实现镍锍温度的区间预测。实验结果表明,在点预测性能上,TCN-XGBoost模型较基线TCN模型精度显著提升,MAE从7.6277降至7.4941,MAPE从0.5928降至0.5842,RMSE从 9.7913优化至9.5732,R2提升至0.4516,且优于LSTM、AGCRN等对比方法;在区间预测性能上,TCN-XGBoost的90%预测区间展现出“覆盖可靠、宽度紧凑”的平衡优势,对比 TCN-LightGBM与TCN-KDE,其既能在温度平稳区间紧密包裹真实值,又能在剧烈波动区段可靠包容真实值变化,避免区间过度宽泛或覆盖缺失的问题。该方法对镍锍出口温度具有高精度预测能力,并能有效适应工业生产中的动态波动,可为镍冶炼过程的实时监测与工艺调控提供科学支撑。

    Abstract:

    Accurate prediction of the outlet temperature of nickel matte during nickel smelting is crucial for process optimization, equipment safety assurance, and product quality stability. However, the process involves multi-variable nonlinear coupling and dynamic parameter fluctuations, which restrict the application effect of traditional methods. To address this issue, this paper proposes a nickel matte temperature prediction method integrating Temporal Convolutional Network (TCN) with XGBoost dynamic error compensation. First, a fusion strategy of Pearson correlation coefficient and F-score is adopted to select key features from multi-dimensional industrial parameters such as furnace feed composition, blast volume, and oxygen concentration, reducing redundant interference. Second, the dilated causal convolution of TCN is used to capture long-and short-term temporal dependencies and nonlinear relationships among features, generating initial temperature predictions. Furthermore, XGBoost is introduced and first-order/second-order time difference features are constructed to learn the evolution law of prediction residuals for dynamic error compensation. Relying on XGBoost quantile regression, interval prediction of nickel matte temperature can be realized. Experimental results show that in terms of point prediction performance, the TCN-XGBoost model significantly improves accuracy compared with the baseline TCN model: MAE decreases from 7.6277 to 7.4941, MAPE reduces from 0.5928 to 0.5842, RMSE optimizes from 9.7913 to 9.5732, and R2 increases to 0.4516. It also outperforms comparative methods such as LSTM and AGCRN. In terms of interval prediction performance, the 90% prediction interval of TCN-XGBoost exhibits a balanced advantage of “reliable coverage and compact width”. Compared with TCN-LightGBM and TCN-KDE, it can not only tightly wrap the true values in stable temperature intervals but also reliably accommodate changes in true values in sharply fluctuating sections, avoiding problems of excessively wide intervals or missing coverage. This method possesses high-precision prediction capability for the outlet temperature of nickel matte and can effectively adapt to dynamic fluctuations in industrial production, providing scientific support for real-time monitoring and process regulation of the nickel smelting process.

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魏凯锋, 祁凤琴, 侯静茹, 等. 基于TCN-XGBoost的镍冶炼过程镍锍温度预测方法[J].中国有色冶金,2025,54(6):26-38.

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  • 收稿日期:2025-09-20
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  • 在线发布日期: 2025-12-26
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