基于混合神经网络模型的稀土熔盐电解槽状态诊断方法研究
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作者单位:

1.内蒙古科技大学 自动化与电气工程学院, 内蒙古 包头 014010 ; 2.内蒙古北方稀土新材料技术创新有限公司, 内蒙古 包头 014030 ;3.内蒙古科技大学 稀土产业学院, 内蒙古 包头 014010

作者简介:

张策(2001—),男,河北石家庄人,硕士研究生,研究方向为稀土熔盐电解智能化。

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中图分类号:

TF845;TP183

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Research on state diagnosis method of rare earth molten salt electrolytic cell based on hybrid neural network model
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Affiliation:

1.School of Automation and Electrical Engineering, Inner Mongolia University of Science and Technology, Baotou 014010 , China ; 2.Inner Mongolia Northern Rare Earth Advanced Materials Technology Innovation Co., Ltd., Baotou 014030 , China ;3.School of Rare Earth Industry, Inner Mongolia University of Science and Technology, Baotou 014010 , China

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    摘要:

    针对稀土电解槽生产状态难以感知导致无法对其进行精确控制、影响稳定生产的问题,本文提出了一种基于信号特征提取的混合神经网络诊断模型辨识电解槽运行状态的方法。首先,通过槽电压与槽电流计算得到正常化槽电压信号,并对其进行时频分析,提取不同槽状态下各频段能量值、能量比与时域、频域特征,构建特征数据集;其次,建立融合卷积神经网络(Convolutional Neural Networks,CNN)、双向长短期记忆网络(Bi-directional Long Short-Term Memory, BiLSTM)与自注意力机制(Self-Attention)的槽状态诊断模型(CNN-BiLSTM-SA),通过CNN捕捉局部空间特征、BiLSTM建模全局依赖关系以及自注意力机制强化特征关联性,实现对电解槽状态诊断;同时,对河马算法进行改进,加入佳点集初始化与交叉、变异操作,以期提高算法的超参数寻优能力;最后,利用改进的河马算法对模型超参数进行寻优,提升模型诊断精度。工业验证实验结果表明,本文所提方法在槽状态诊断时诊断精度为94.14%、Macro-F1为91.08%,相比于未优化模型分别提高了8.28%和14.19%,在稀土熔盐电解槽状态诊断方面具有更高的准确率,可为稀土熔盐电解过程优化控制与稳定运行提供依据。

    Abstract:

    Aiming at the problem that the production state of rare earth electrolytic cell is difficult to perceive, which leads to the inability to accurately control it and affects stable production, this study proposes a hybrid neural network diagnosis model based on signal feature extraction to identify the operation state of electrolytic cell. Firstly, the normalized cell voltage signal is obtained by calculating the cell voltage and cell current, and its time-frequency analysis is carried out to extract the energy values and energy ratios of each frequency band with the time-domain and frequency-domain features in different cell states, and to construct the feature data set. Secondly, a cell state diagnosis model (CNN-BiLSTM-SA) combining convolutional neural network (CNN), bidirectional long-term and short-term memory network (BiLSTM) and self-attention mechanism is established. The local spatial features are captured by CNN, the global dependency is modeled by BiLSTM, and the feature relevance is enhanced by the self-attention mechanism to realize the state diagnosis of the electrolytic cell. Simultaneously, improvements were made to the hippo algorithm by incorporating optimal point set initialization alongside crossover and mutation operations, aiming to enhance the algorithm's hyperparameter optimization capabilities. Finally, the improved hippo algorithm is used to optimize the hyperparameters of the model to improve the diagnostic accuracy of the model. Industrial validation experiments demonstrate that the proposed method achieves a diagnostic accuracy of 94.14% and a Macro-F1 score of 91.08% in cell condition diagnosis. Compared to the unoptimized model, these results represent improvements of 8.28% and 14.19%, respectively. It has advantages in diagnosing the state of rare earth molten salt electrolysis cell, and can provide a basis for optimal control and stable operation of rare earth molten salt electrolysis process.

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张策,杨培宏,高乐乐,等. 基于混合神经网络模型的稀土熔盐电解槽状态诊断方法研究[J].中国有色冶金,2025,54(6):13-25.

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  • 收稿日期:2025-08-16
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  • 在线发布日期: 2025-12-26
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