基于CFD-PBM耦合模型的搅拌釜内多相流动特性研究
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作者单位:

1.云南驰宏锌锗股份有限公司, 云南 曲靖 655011 ; 2.复杂有色金属资源清洁利用国家重点实验室, 云南 昆明 650093 ;3.昆明理工大学 冶金与能源学院, 云南 昆明 650093

作者简介:

陈春林(1984—),男,博士,高级工程师.主要研究方向为铅锌锗冶炼工艺技术。

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中图分类号:

TF351.5

基金项目:

国家自然科学基金项目(52074141,22168019)


Multiphase flow characteristics in stirred tanks based on CFD-PBM coupling model
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Affiliation:

1.Yunnan Chihong Zinc & Germanium Co., Ltd., Qujing 655011 , China ;2.State Key Laboratory of Complex Nonferrous Metal Resources Clean Utilization,Kunming 650093 , China ;3.School of Metallurgical and Energy Engineering, Kunming University of Science and Technology, Kunming 650093 , China

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    摘要:

    加压浸出搅拌釜内的气液流动和氧气含量在一定程度上制约着釜内反应效率,目前相关文献的研究相对匮乏,本文基于Fluent构建搅拌釜内气液流动数学模型,借助CFD模拟技术探究了硫酸浓度、挡板、进气速度、气泡直径对釜内气液流动的影响。结果表明:硫酸浓度从0g/L上升至60g/L时,釜内流动速度减缓、搅动区域变小,但釜内氧气含量从0.1944%升至0.2017%,浓度从60g/L增至180g/L时变化不大;设置挡板会将釜内的切向速度转化为径向、轴向速度,抑制打旋现象,增加釜内湍动能分布促进搅拌混合,气含率提高了2%,但釜内搅拌功率增加1.2%;增加进气速度会显著增加釜内气含量,进气速度由0.15m/s变为0.25m/s和0.35m/s时,氧气含量从0.61%分别提升至1.04%和1.53%;增加进气气泡直径略微降低釜内气含率,进气气泡直径从0.001m变为0.004m和0.005m时,气含率从1.005%分别下降至0.996%、0.985%。

    Abstract:

    The gas-liquid flow and oxygen content in the pressurized leaching stirred tank to some extent restrict the reaction efficiency inside the tank. Currently, the research on related literature is relatively scarce. In this paper, a mathematical model of gas-liquid flow in the stirred tank is constructed based on Fluent, and the influence of sulfuric acid concentration, baffle, intake velocity and bubble diameter on the gas-liquid flow inside the tank is explored by means of CFD simulation technology. The results show that when the concentration of sulfuric acid rises from 0g/L to 60g/L, the flow rate in the reactor slows down and the stirring area becomes smaller. However, when the oxygen content in the reactor rises from 0.1944% to 0.2017% and the concentration increases from 60g/L to 180g/L, there is little change. The installation of baffles will convert the tangential velocity inside the reactor into radial and axial velocities, suppress the swirling phenomenon, increase the distribution of turbulent kinetic energy inside the reactor to promote stirring and mixing. The gas holdup increases by 2%, but the stirring power inside the reactor increases by 1.2%. Increasing the air intake velocity will significantly increase the gas content in the reactor. When the air intake velocity changes from 0.15m/s to 0.25m/s and 0.35m/s, the oxygen content increases from 0.61% to 1.04% and 1.53% respectively. Increasing the diameter of the intake air bubbles slightly reduces the gas holdup in the reactor. When the diameter of the intake air bubbles changes from 0.001m to 0.004m and 0.005m, the gas holdup decreases from 1.005% to 0.996% and 0.985% respectively.

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陈春林,陈凤阳,刘启鸿,等. 基于CFD-PBM耦合模型的搅拌釜内多相流动特性研究[J].中国有色冶金, 2025,54(5):144-155.

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  • 收稿日期:2024-12-28
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  • 在线发布日期: 2025-12-18
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