液态磷渣风碎工艺的数值模拟
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作者单位:

1.广西大学 机械工程学院, 广西 南宁 530000 ; 2.广西石化资源加工及过程强化技术重点实验室, 广西 南宁 530000

作者简介:

徐薛鹏(2000—),男,硕士,主要从事熔渣处理工艺方面的研究。

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中图分类号:

X756;TF839

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Numerical simulation of the air quenching process of liquid phosphorus slag
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Affiliation:

1.School of Mechanical Engineering, Guangxi University, Nanning 530000 , China ;2.Guangxi Key Laboratory of Petrochemical Resources Processing and Process Strengthening Technology, Nanning 530000 , China

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    摘要:

    目前,国内液态磷渣多采用水碎法进行处理,存在渣粒粒度不均匀、余热无法回收利用等问题。本文借鉴钢渣的水碎处理工艺,采用FLUENT仿真模拟方法,建立有限元仿真模型,模拟风碎工艺处理液态磷渣的过程,并分析风碎过程的影响因素和渣粒的凝固换热规律。结果表明,较大风速能够提高渣粒在粒化室内的扩散速度,可有效缓解渣粒粘连问题,而且有利于热场的扩散;当粒化室喷嘴与水平面的角度为30°时的风碎效果优于0°,角度为60°时受到粒化室结构的限制,导致渣粒从出气口飞出;当风速为100m/s,喷嘴与水平面夹角为30°时,粒化室出口气体平均温度最高,能实现余热的高效利用;熔滴的凝固过程是不均匀进行的,凝固率先发生在迎风一侧,迎风侧温度下降最快,且形成的固相厚度大于背风侧;同时,渣粒在1s时表面已经凝固形成渣壳,满足碰壁要求。本研究结果可为优化风碎法处理液态磷渣和实现风碎余热回收提供数据指导。

    Abstract:

    In view of the disadvantages of water quenching treatment of liquid phosphorus slag in industrial production of yellow phosphorus at present, the wind quenching method is used to treat liquid phosphorus slag and the numerical simulation of the wind quenching process is carried out. Based on the FLUENT simulation method, a finite element simulation model was established to simulate the process of liquid phosphorus slag treated by wind quenching technology, and the influencing factors of wind quenching process and the solidification heat transfer law of slag particles were analyzed. The results show that when the air velocity is relatively high, the diffusion speed of slag particles is fast, the temperature distribution in the granulation chamber is uniform, and the layout of the granulation chamber is more reasonably utilized. Moreover, the average outlet temperature is higher, the energy contained in the hot air is greater, and more energy can be utilized in the heat recovery stage. When the angle of the nozzle in the granulation chamber with the horizontal plane is 30°, the air quenching and granulation effect is better than that at 0°; when the angle is 60°, it is restricted by the structure of the granulation chamber, leading to slag particles flying out from the air outlet. The solidification process of liquid phosphorus slag droplets proceeds unevenly, and the thickness of the formed slag shell is also uneven. It provides a theoretical basis and guidance for optimizing the treatment of liquid phosphorus slag by air quenching and realizing the recovery of air quenching waste heat.

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徐薛鹏, 黄福川. 液态磷渣风碎工艺的数值模拟[J].中国有色冶金,2025,54(5):84-91.

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  • 收稿日期:2025-02-27
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  • 在线发布日期: 2025-12-18
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