脆硫铅锑矿低温还原熔炼固硫工艺研究
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作者单位:

1.广西无机材料绿色制备与应用重点实验室, 广西 来宾 546199 ;2.广西机电职业技术学院 智能焊接技术学院, 广西 南宁 530007 ;3.广西科技师范学院 化学与材料工程学院, 广西 来宾 546199 ;4.广西交通职业技术学院 路桥工程学院, 广西 南宁 530023

作者简介:

马皓皓(1997—),男,硕士研究生,研究方向为冶金工程。

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中图分类号:

TF818;TF803.11

基金项目:

广西科技计划项目(桂科AD20297139);广西重点实验室运行补助项目(21-220-09);广西科技师范学院科研基金项目(GXKS2023ZDB009,GXKS2024QNTD13)


Sulfur fixation process of low-temperature reduction smelting of jamesonite
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1.Guangxi Key Laboratory of Green Preparation and Application of Inorganic Materials, Laibin 546199 , China ; 2.School of Intelligent Welding Technology,Guangxi Technological College of Machinery and electricity,Nanning 530007 ,China ; 3.Chemical and Materials Engineering College, Guangxi Normal University of Science and Technology,Laibin 546199 ,China ; 4.Road and Bridge Engineering College, Guangxi Transport Vocational and Technical College, Nanning 530023 , China

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    摘要:

    脆硫铅锑矿占我国锑资源总量的30%~40%,是重要的矿物资源,因其含硫较高,冶炼过程中产生的含硫烟气增加了后期治理成本。本文提出了脆硫铅锑矿低温还原熔炼固硫工艺,研究以ZnO为固硫剂,炭粉为还原剂,Na2CO3熔盐为熔炼介质,探究了脆硫锑铅矿在低温还原熔炼过程的固硫情况。热力学分析表明,硫化锑和硫化铅在碳酸钠体系中,在较低温度下均能与氧化锌、炭粉发生还原反应,反应中,Na2CO3可提供液相反应环境,优化反应路径并提高反应速率,促使低温固硫反应更加充分彻底。单因素试验表明,在脆硫铅锑矿1.224g、无水碳酸钠7.5g(后续循环使用)、氧化锌用量为理论用量的1.25倍、温度900℃、反应时间60min的条件下,固硫率达到97.2%,铅、锑生成率达到92.6%和89.3%。TG及XRD分析验证了热力学分析和试验结果,表明在最佳试验条件下,固硫率达到最高,矿物中的硫以ZnS和Na2S的形式被固化,且有大量的铅锑合金生成;SEM分析表明,产物中铅锑合金呈球形颗粒,PbO、Sb2O3形成柱状,钠盐等杂质呈聚集状,且含有部分熔渣。该研究可为脆硫铅锑矿的低温清洁冶炼生产提供理论依据。

    Abstract:

    Jamesonite accounts for 30% to 40% of China s total antimony resources, making it a crucial mineral resource. Due to its high sulfur content, the sulfur-containing flue gas generated during smelting increases subsequent treatment costs. This paper proposes a low-temperature reduction smelting process for jamesonite to achieve sulfur fixation. Using ZnO as the sulfur fixative, carbon powder as the reducing agent, and Na2CO3 molten salt as the smelting medium, the study investigates sulfur fixation during the low-temperature reduction smelting of sulfur-bearing galena. Thermodynamic analysis indicates that both antimony sulfide and lead sulfide can undergo reduction reactions with zinc oxide and carbon powder at lower temperatures in a sodium carbonate system. During these reactions, Na2CO3 provides a liquid-phase reaction environment, optimizing the reaction pathway and enhancing reaction rates, thereby promoting more complete and thorough low-temperature sulfur fixation. Single-factor experiments demonstrate that under the following conditions: 1.224g of jamesonite, 7.5g of anhydrous sodium carbonate (reused in subsequent cycles), zinc oxide dosage at 1.25 times the theoretical amount, temperature of 900℃, and reaction time of 60minutes, the sulfur fixation rate reaches 97.2%, with lead and antimony recovery rates achieving 92.6% and 89.3%, respectively. TG and XRD analyses validated the thermodynamic analysis and experimental results, indicating that under optimal experimental conditions, the sulfur fixation rate reached its maximum. Sulfur in the minerals was solidified as ZnS and Na2S, with significant amounts of lead-antimony alloy formed. SEM analysis revealed spherical particles of lead-antimony alloy in the product, columnar structures of PbO and Sb2O3, aggregated impurities such as sodium salts, and the presence of partial slag. This research provides theoretical support for low-temperature clean smelting of jamesonite.

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马皓皓,邹锐,叶有明,等.脆硫铅锑矿低温还原熔炼固硫工艺研究[J].中国有色冶金,2025,54(5):75-83.

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  • 收稿日期:2025-04-16
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  • 在线发布日期: 2025-12-18
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