无机酸浸出电解后三元正极粉末工艺研究
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作者单位:

江西理工大学 化学化工学院, 江西 赣州 341000

作者简介:

王燕(2000—),女,内蒙古巴彦淖尔人,硕士,研究方向为资源回收再利用。

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中图分类号:

TF815;TF803.2

基金项目:

国家自然科学基金(52064018);高等学校井冈学者特聘教授计划、河南省科技攻关计划资助(242102240016)


Process of ternary cathode powder after inorganic acid leaching electrolysis
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College of Chemistry and Chemical Engineering, Jiangxi University of Science and Technology, Ganzhou 341000 , China

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    摘要:

    针对目前回收废旧锂离子电池工艺的高酸耗和高能耗问题,本文以电解后的废旧523型镍钴锰正极材料为原料,硫酸+盐酸羟胺作为浸出剂,进行了镍钴锰浸出试验,考察了各工艺条件对浸出率的影响,并对浸出前后的正极材料进行了表征分析,还对浸出过程进行了动力学分析,得到以下主要结论。该体系较优浸出条件为盐酸羟胺浓度1.5mol/L、硫酸浓度1mol/L、浸出温度75℃、液固比25mL/g、浸出时间60min,此时镍、钴、锰的浸出率分别为96.84%、99.87%、97.35%;XRD谱图分析表明,浸出后的物质几乎没有峰,只有微弱的NiO和MnO2的峰偏移,SEM图分析表明,浸出后正极材料呈现出小块的破碎粉末,表明其中的有价金属已被浸出;浸出动力学研究表明,本试验的浸出过程适合采用Avrami方程进行拟合,镍、钴、锰的活化能分别为8.3779kJ/mol、4.6836kJ/mol、4.9614kJ/mol,浸出温度对反应速率常数的影响不大,浸出过程受扩散控制。本研究结果为废旧锂离子电池的回收提供了有效的湿法浸出工艺,并为相关领域的理论研究与应用提供了参考。

    Abstract:

    Aiming at the problems of high acid consumption and high energy consumption in the current process of recycling waste lithium ion batteries, this paper conducted a nickel cobalt manganese leaching test with waste 523 nickel cobalt manganese cathode material after electrolysis as raw material and sulfuric acid + hydroxylamine hydrochloride as the leaching agent. The influence of each process condition on the leaching rate was investigated, and the positive electrode material before and after leaching was characterized and analyzed. The kinetics analysis of the leaching process was also carried out, and the following main conclusions were obtained. The optimal leaching conditions of the system were as follows: hydroxylamine hydrochloride concentration 1.5mol/L, sulfuric acid concentration 1mol/L, leaching temperature 75℃, liquid-solid ratio 25mL/g, leaching time 60min. The leaching rates of nickel, cobalt and manganese were 96.84%, 99.87% and 97.35%, respectively. XRD analysis shows that there is almost no peak after leaching, and only weak peak shift of NiO and MnO2. SEM analysis shows that the positive electrode material presents small pieces of broken powder after leaching, indicating that the valuable metal in it has been leached. The study of leaching kinetics showed that the leaching process in this experiment was suitable for fitting by Avrami equation. The activation energies of nickel, cobalt and manganese were 8.3779kJ/mol, 4.6836kJ/mol and 4.9614kJ/mol, respectively. The leaching temperature had little effect on the reaction rate constant, and the leaching process was controlled by diffusion conditions. The results of this study provide an effective wet leaching process for the recovery of waste lithium-ion batteries, and provide a reference for theoretical research and application in related fields.

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王燕,李金辉,欧阳剑,等. 无机酸浸出电解后三元正极粉末工艺研究[J].中国有色冶金,2025,54(3):47-55.

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  • 收稿日期:2024-10-26
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  • 在线发布日期: 2025-12-18
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