铝电解槽热场和流场的测试分析和数值模拟
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作者单位:

1.上海工程技术大学 机械与汽车工程学院能源与动力工程系, 上海 201620 ;2.上海工程技术大学 新能源与节能新技术研究所, 上海 201620

作者简介:

王怡(1998—),山西运城人,硕士研究生,主要研究方向为铝电解槽热场、流场。

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中图分类号:

TF821

基金项目:

国家重点研发计划项目资助(2018YFB0605902);上海市Ⅲ类高峰学科-材料科学与工程(高能束智能加工与绿色制造)


Test analysis and numerical simulation of thermal field and flow field in aluminum reduction cell
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Affiliation:

1.Department of Energy and Power Engineering, School of Mechanical and Automotive Engineering, Shanghai University of Engineering and Science,Shanghai 201620 ,China ;2.Institute of New Energy and New Energy Saving Technology, Shanghai University of Engineering and Science,Shanghai 201620 ,China

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    摘要:

    随着电流强度不断增大,铝电解槽产生的热场和流场情况更为复杂,基于COMSOL Multiphysics三维模拟软件,建立热场切片模型和流场整槽模型,对某厂家400kA铝电解槽的热场和流场进行研究,并通过现场测试数据对比测试结果和模拟结果,验证了该模拟准确性以及该厂家设计合理性。在数值模拟基础上验证了铝电解槽侧部和底部增加纳米材料,铝电解槽最高温度由978℃升至985℃,具有良好的保温效果;并研究了260~310mm铝液层高度的铝电解槽流场,发现铝液层高度在270~280mm范围内铝电解槽较稳定。

    Abstract:

    With the increasing current intensity, the thermal field and flow field generated by the aluminum reduction cell are more complex. Based on the COMSOL Multiphysics 3D simulation software, the thermal field slice model and the flow field full cell model are established. The thermal field and flow field of a 400kA aluminum reduction cell of a manufacturer are studied. The accuracy of the simulation and the rationality of the manufacturers design are verified by comparing the test results and simulation results with the field test data. On the basis of numerical simulation, it is verified that nano materials are added to the side and bottom of the aluminum reduction cell, and the maximum temperature of the aluminum reduction cell is from 978℃ to 985℃, which shows that the aluminum reduction cell has a good thermal insulation effect. The flow field of the aluminum reduction cell with a height of 260~310mm aluminum liquid layer is studied, and it is found that the aluminum level is relatively stable within the range of 270~280mm.

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王怡,邓胜祥.铝电解槽热场和流场的测试分析和数值模拟[J]. 中国有色冶金, 2023, 52(5): 112-120.

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  • 收稿日期:2023-03-20
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  • 在线发布日期: 2025-12-23
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