壁面结构对渣包保温行为的影响与效果评价
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华北理工大学 冶金与能源学院, 河北 唐山 063210

作者简介:

孙磊(1996—),男,硕士研究生,主要研究方向为冶金节能与资源优化。

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TF71;TP391.99

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Influence of wall structure on thermal insulation performance of slag ladle and its effect evaluation
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College of Metallurgy and Energy,North China University of Science and Technology,Tangshan 063210 ,China

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    摘要:

    为了实现熔融钢渣余热资源,元素资源高效利用及回收,针对熔渣转运过程中由于热量散失引起的温降问题,通过数值模拟的方法,建立渣-包界面二维传热模型,研究了熔渣转运过程中通过改变渣包壁保温结构和烘烤渣包温度对熔渣温降及保温效果的影响,并进一步对保温包壁结构进行经济性分析。结果表明:相比传统渣包的温降情况,采用保温包壁结构可以明显减小熔渣温降,熔渣温降减少42~75℃;渣包工作层以镁铝尖晶石浇注料组合较镁碳砖组合保温效果更加明显,温降幅度减少30℃;采用烘烤渣包预热工艺处理后,熔渣边缘平均温降速率由14.11℃/min降低到4.26℃/min;不同壁面结构保温效果经济性分析结果显示,渣包包壁采用镁铝尖晶石浇注料120mm、高铝浇注料110mm、轻质保温砖20mm时,保温效果的经济性最优,可节省195kW·h的电加热,有利于实现渣热高效回收利用。

    Abstract:

    In order to realize the efficient utilization and recovery of molten steel slag waste heat resources and element resources, aiming at the problem of temperature drop caused by heat loss during slag transportation, a two-dimensional heat transfer model of slag-clad interface was established by numerical simulation. The effects of changing the insulation structure of slag cladding and the temperature of baking slag ladle on the temperature drop and insulation effect of slag during slag transportation were studied, and the economic analysis of insulation cladding structure was further carried out. The results show that compared with the traditional slag ladle, the temperature drop of slag can be significantly reduced by using the insulation wall structure, and the slag temperature drop decreased by 42~75℃. The insulation effect of magnesia-alumina spinel castable combination in slag ladle working layer is more obvious than that of magnesia-carbon brick combination, and the temperature drop is reduced by 30℃. The average temperature drop rate of slag edge decreased from 14.11℃/min to 4.26℃/min after preheating of baking slag ladle. The economic analysis results of heat preservation effect of different wall structures show that When the magnesia alumina spinel castable is 120mm, the high alumina castable is 110mm, and the lightweight insulation brick is 20mm are used in slag ladle wall, the economy of heat preservation effect is the best, which can save 195kW·h electric heating, and is beneficial to realize efficient recovery and utilization of slag heat.

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孙磊,张玉柱,甄常亮,等. 壁面结构对渣包保温行为的影响与效果评价[J]. 中国有色冶金, 2023, 52(2): 138-148.

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  • 收稿日期:2022-11-12
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  • 在线发布日期: 2025-12-23
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