基于随机森林和改进竞争群算法的铜电解过程能耗优化
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作者单位:

1.安徽铜冠铜箔集团股份有限公司, 安徽 池州 247100 ; 2.中南大学 自动化学院, 湖南 长沙 410083

作者简介:

周杰(1985—),男,安徽池州人,本科,工程师,主要从事铜箔的研发和生产工作。

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中图分类号:

TF811

基金项目:

生箔工艺能耗的智能分析与节能管理(tgtb-ah-06-2020-009);长沙市科技计划项目:长沙市杰出创新青年培养计划(kq2009007)


Energy consumption optimization of copper electrolysis process based on Random Forest and improved competitive group algorithm
Author:
Affiliation:

1.Anhui Tongguan Copper Foil Group Co., Ltd.,Chizhou 247100 , China ;2.School of Automation, Central South University,Changsha 410083 , China

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    摘要:

    电解铜箔生产过程所消耗的电能约占整个铜箔生产能耗的60%,存在很大节能空间。铜电解过程的能耗与电解过程的槽电压和电流效率直接相关,而铜电解过程影响因素复杂、工艺参数耦合严重,导致铜电解过程的能耗建模困难,能耗控制处于一种“盲目”的状态,难以运行在最优能耗工况。为此,本文提出了一种基于随机森林(Random Forest)的高精度拟合方法建立铜电解过程的能耗模型,建立了表征电流密度、硫酸浓度、铜离子浓度和电解温度作为输入变量与电解能耗内在联系的Random Forest回归模型,解决了铜电解过程能耗建模难的问题。根据建立的目标函数(能耗的Random Forest回归模型)以及电解过程约束条件,采用改进竞争群优化算法求解电解过程最优工艺参数,使铜箔生产的铜电解过程能耗从优化前5400kW·h/t降低到4850kW·h/t,大幅降低了企业的生产成本,有效提高了企业的生产效益。

    Abstract:

    The electricity consumption of electrolytic copper foil production process accounts for about 60% of energy consumption for the whole copper foil production, and there is a lot of energy saving space. The energy consumption of copper electrolytic process is directly related to the tank voltage and current efficiency of electrolytic process. However, complex influencing factors and serious coupling of process parameters in copper electrolytic process make it difficult to model energy consumption in copper electrolytic process, and the control of energy consumption in copper electrolytic production process is in a “blind” state, which is difficult to operate in the optimal energy consumption condition. Therefore, a high-precision fitting method based on Random Forest regression model was proposed in the paper to establish an energy consumption model of copper electrolytic process, and a Random Forest regression model was established to characterize the internal relationship between current density, sulfuric acid concentration, copper ion concentration and electrolytic temperature as input variables and electrolytic energy consumption. The problem of energy consumption modeling in copper electrolysis process is solved. According to the established objective function (Random Forest regression model of energy consumption) and the constraint conditions of electrolytic process, the improved competitive group optimization algorithm was used to solve the optimal process parameters of electrolytic process, which reduced the energy consumption of copper foil production from 5400kW·h/t before optimization to 4850kW·h/t. It greatly reduces the production cost of enterprises and effectively improves the production efficiency of enterprises.

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引用本文

周杰,顾伟伟,张建,等.基于随机森林和改进竞争群算法的铜电解过程能耗优化[J].中国有色冶金,2023,52(1):60-67.

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  • 收稿日期:2022-08-11
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  • 在线发布日期: 2025-12-23
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