50kVA直流电弧炉处理卡尔多炉渣试验研究
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1.镍钴资源综合利用国家重点实验室, 甘肃 金昌 737100 ;2.金川镍钴研究设计院, 甘肃 金昌 737100

作者简介:

郑江华(1977—),江西修水人,硕士,高级工程师,主要从事镍、铜、钴等有色金属火法冶炼工艺优化研究和有色冶炼炉渣综合利用研究。

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中图分类号:

TF812;TF817

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Experimental study on treatment of Kaldor slag by 50kVA DC EAF
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Affiliation:

1.SKL of Nickel and Cobalt Resources Comprehensive Utilization,Jinchang 737100 ,China ;2.Nickel&Cobalt Research and Design Institute JNMC,Jinchang 737100 ,China

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    摘要:

    卡尔多炉渣含有大量高熔点难熔物料,直接返回转炉处理对现有系统扰动大,返回量受限,堆存量逐年增加。本文采用理论与试验相结合方法探索卡尔多炉渣高效、低成本处理工艺。首先采用热力学计算得到熔炼卡尔多炉渣时主要反应的吉布斯自由能与时间的关系,表明温度在750~1500℃、以粒煤为还原剂、石灰石为熔剂的条件下,各主要反应均能发生,最终得到铜镍合金和硅酸钙渣。在此基础上,结合卡尔多炉渣中不同元素还原性的差异,利用粒煤作还原剂,在直流电弧炉中选择性还原熔炼卡尔多炉渣,获得合格的铜镍合金和弃渣。试验结果表明:在熔炼温度1420℃、还原剂用量10%、熔剂率15%、沉降时间60min条件下,获得高品位铜镍合金,合金品位均大于90.00%;铜、镍回收率均大于98.50%,炉渣中镍、铜含量分别降至0.15%、0.32%,实现了一步从炉渣中提取有色金属。本研究有利于提高有色金属二次资源回收率,为直流电弧炉熔炼卡尔多炉渣奠定了理论及实践基础。

    Abstract:

    Firstly, thermodynamic calculation was used to obtain the relationship between the Gibbs free energy and time of the main reaction when smelting Kaldor slag. It showed that under the condition of temperature 750~1500℃, with coke as reducing agent and limestone as flux, all main reactions could occur, and finally copper-nickel alloy and calcium silicate slag could be obtained. On this basis, combined with difference in reducibility of different elements in Kaldor slag, granular coal was used as a reducing agent, and Kaldor slag was selectively reduced and smelted in a DC electric arc furnace to obtain qualified copper-nickel alloy and discarded slag. The test results showed that under the conditions of smelting temperature of 1420℃, reducing agent rate of 10%, flux rate of 15%, and settling time of 60 minutes, high-grade copper-nickel alloys were obtained, and the alloy grades were all greater than 90.00%; the recovery rates of copper and nickel were both greater than 98.50%, and the content of nickel and copper in the slag were reduced to 0.15% and 0.32% respectively, achieving one-step extraction of valuable metals from the slag. The research is conducive to improving the secondary resource recovery rate of non-ferrous metals, and lays a theoretical and practical foundation for smelting of Kaldor slag in the DC electric arc furnace.

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郑江华,任学根,马晓东,等.50kVA直流电弧炉处理卡尔多炉渣试验研究[J]. 中国有色冶金, 2023, 52(1): 54-59.

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  • 收稿日期:2022-07-09
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  • 在线发布日期: 2025-12-23
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