闪速炉纯氧冶炼技术应用实践
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广西金川有色金属有限公司, 广西 防城港 538000

作者简介:

许俊(1987—),男,冶金工程师,四川仪陇人,本科,毕业于中南大学冶金工程,长期从事铜金属冶炼技术管理工作。

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TF811

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Application practice of technology for pure oxygen smelting in flash furnace
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Guangxi Jinchuan Nonferrous Metals Co., Ltd., Fangchenggang 538000 , China

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    摘要:

    “双闪”炼铜工艺采用富氧强化熔炼技术,富氧浓度一般设计控制在80%~90%。广西金川闪速炉投产后,存在燃料消耗高、烟气系统温度高、锅炉烟灰熔化粘结、喷嘴结瘤、反应不完全等一系列问题,严重限制了生产效率的提升。针对此问题,企业对供风系统进行联锁控制和阀门自动启闭改进,并给喷嘴增加了气流导向部件。此改进实现了奥托昆普闪速炉喷嘴纯氧(富氧浓度100%)冶炼,同时冶炼控制更加稳定,产能得到相应提高,熔炼炉生产负荷提高至270 t/h(设计最高负荷246 t/h),吹炼炉生产负荷提高至100 t/h(设计最高负荷90 t/h)。闪速炉纯氧冶炼后,双炉实现自热生产,燃料消耗降低,减少了碳排放,而且由于空气使用量降低,减少了氮气带入,减少了氮氧化合物的排放。

    Abstract:

    The oxygen-enriched intensified smelting technology is used in the Double-Flash copper smelting process, the concentration of the enriched oxygen is usually controlled between 80% and 90% in the design. After the flash furnace of Guangxi Jinchuan Company was put into production, there were a series of issues such as high fuel consumption, high temperature of off-gas system, melting and caking of boiler soot, nozzle accretion, incomplete reaction, etc., which severely limit the uplifting of production efficiency. Aiming at these issues, the Company has improved the interlock control and valve automatic on/off for the air supply system, and the air flow guide components are added to the nozzle. With this improvement, the nozzle pure oxygen (enriched oxygen concentration 100%) smelting in Outokumpu flash furnace is realized, furthermore, the smelting control is more stable, the production capacity is increased accordingly, the production load of the smelting furnace is enhanced to 270 t/h (the designed maximum load is 246 t/h) and the production load of the converting furnace is enhanced to 100 t/h (the designed maximum load is 90 t/h). After the pure oxygen smelting in flash furnace, the self-thermal production is achieved for the double-furnace, which cuts fuel consumption and reduces carbon emission, and because the air consumption is lowered, there is less nitrogen entrainment, and the emission of nitrogen oxides is reduced.

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引用本文

许俊,张建平,张更生,等. 闪速炉纯氧冶炼技术应用实践[J].中国有色冶金, 2022,51(3):30-35.

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  • 收稿日期:2022-03-16
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  • 在线发布日期: 2025-12-24
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