换极对铝电解槽稳定性的影响及改进措施
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中铝山西新材料有限公司, 山西 河津 043300

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王侠前(1985—),男,陕西汉阴人,硕士,工程师,主要从事氧化铝、铝电解生产方面的技术工作。

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TF821;TF804.4

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Influence of anode changing on stability of aluminum electrolytic cell and improvement measures
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    摘要:

    换极作业作为铝电解生产的主要操作之一,更换阳极会使电解槽物料和能量平衡遭到破坏,降低电流效率,造成阳极长包甚至发生滚铝事故等,对电解槽的稳定性有较大影响。本文以某电解铝厂SY300kA电解槽为工程背景,通过采用分析两种常见的换极顺序、测量换极后电解质温度变化趋势、理论计算换极热量损失以及跟踪换极后电解槽电流分布特征等方法,得出了合理的换极顺序对电解槽稳定性的影响以及换极作业对电解槽温度场、电流分布的影响,并从调整现场工艺技术条件和提升操作质量两方面提出了改进措施,为类似电解铝厂换极作业提供了借鉴意义。

    Abstract:

    As one of the main operations in aluminum electrolysis production, changing the anode will damage the material and energy balance of the electrolytic cell, reduce the current efficiency, cause bulging on the anode and even rolling aluminum accident, therefore has a great influence on the stability of the electrolytic cell. Based on the background of SY300kA electrolytic cell in an electrolytic aluminum plant, this paper analyzes two common anode-changing sequences, measures the changing trend of electrolyte temperature after anode-changing, theoretically calculates the heat loss of anode-changing and tracks the current distribution characteristics of the electrolytic cell after anode-changing. The impact of reasonable anode changing sequence on the stability of electrolytic cell and the impact of anode changing operation on the temperature field and current distribution of electrolytic cell are obtained. In addition, the improvement measures are proposed from two aspects of adjusting the site technological conditions and improving the operation quality, providing reference for anode changing operation of similar electrolytic aluminum plants.

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王侠前. 换极对铝电解槽稳定性的影响及改进措施[J]. 中国有色冶金, 2021, 50(6): 44-48.

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  • 收稿日期:2021-08-12
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  • 在线发布日期: 2025-12-24
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