基于模糊自整定PID的VPSA换热器温度控制
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北京北大先锋科技股份有限公司, 北京 100088

作者简介:

高辉(1989—),男,河北廊坊人,硕士研究生,工程师,主要从事工业气体领域仪电控设计、调试工作。

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TF355

基金项目:

高原变压吸附制氧用碱土基吸附剂与制氧装置研发(国家重点研发计划2023YFB3813300)


Temperature control of VPSA heat exchanger based on fuzzy self-tuning PID
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Beijing Peking University Pioneer Technology Co., Ltd.,Beijing 100088 , China

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    摘要:

    本文介绍一种真空变压吸附制氧(Vacuum Pressure Swing Adsorption,VPSA)工艺中换热器进水调节阀的控制方法。首先简要介绍VPSA吸附塔温度控制复杂、大滞后、受环境温度影响大的特点,然后分析了常规PID控制在VPSA温度调节上的不足,提出采用模糊自整定PID系数的方法,最后采用西门子1500PLC和亚控科技组态王软件得以实现。以某VPSA装置为例,调整比例系数、微分作用、积分作用,得到2个温度控制曲线,结果表明,控制常规PID温度在环境温度变化剧烈时波动约10℃,且超调量大,同时由于积分系数的选择不再适用,导致夜间温度偏离设定温度大;而模糊自整定PID控制在温度变化时响应速度更快,超调量为5%,温度曲线贴近设定值并且调整及时;相比传统PID控制,模糊自整定PID控制在温度剧烈变化时的超调量更小,换热器后温度变化趋势更稳定。

    Abstract:

    The paper introduces a control method for the inlet water regulating valve of the heat exchanger in the vacuum swing adsorption (VPSA) oxygen production process. Firstly, it briefly describes the complex characteristics of temperature control in the VPSA adsorption tower, including large lag and sensitivity to environmental temperature. Then, it analyzes the shortcomings of conventional PID control in VPSA temperature regulation and proposes the use of a fuzzy self-tuning PID parameter method. Finally, it is implemented using Siemens 1500 PLC and the WinCC software from ABB. Taking a VPSA device as an example, by adjusting the proportional coefficient, differential action, and integral action, two temperature control curves were obtained. The results show that conventional PID temperature control fluctuates by approximately 10℃ when the environmental temperature changes sharply, and has a large overshoot. Moreover, due to the selection of the integral parameter no longer being applicable, the temperature deviates significantly from the set temperature at night. In contrast, the fuzzy self-tuning PID control responds faster to temperature changes, has an overshoot of 5%, and the temperature curve is closer to the set value and is adjusted promptly. Compared to traditional PID control, the fuzzy self-tuning PID control has a smaller overshoot during extreme temperature changes and a more stable temperature change trend after the heat exchanger.

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高辉,彭雪萍,曲秀丽,等.基于模糊自整定PID的VPSA换热器温度控制[J].有色设备,2025,39(6):75-80.

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  • 收稿日期:2025-07-22
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  • 在线发布日期: 2026-02-13
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