垃圾焚烧发电厂抓斗起重机的自动化改造设计
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作者单位:

1.赣州市园林环卫管理中心, 江西 赣州 341000 ; 2.赣州恩菲环保能源有限公司, 江西 赣州 341000 ;3.中国恩菲工程技术有限公司, 北京 100038

作者简介:

俞云辉(1982—),男,江西赣县人,工程师,主要研究方向为固废处置与利用、垃圾焚烧发电、渗滤液处理、大气污染控制等监督管理。

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中图分类号:

TH215

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Design for automated crane retrofit in waste-to-energy power plant
Author:
Affiliation:

1.Ganzhou Landscape and Sanitation Management Center, Ganzhou 341000 , China ;2.Ganzhou ENFI Environmental Protection Energy Corporation, Ganzhou 341000 , China ;3.China ENFI Engineering Corporation,Beijing 100038 ,China

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    摘要:

    针对垃圾焚烧发电厂中传统垃圾抓斗行车自动化水平不高的应用场景,本文开发出一套垃圾行车智能调度控制系统。该系统在行车的大小车轮上安装绝对式编码器以获取大小车的实时位置坐标、在起升电缆卷筒的轴上安装绝对式编码器以获取抓斗的起升高度、采用超声波测距传感器进行投料口料位监测,为调度软件提供准确可靠的投料任务生成依据。在垃圾仓长边的两侧布设2台激光雷达,实时扫描垃圾仓的料面获取仓内点云数据,生成彩色的垃圾仓料面模型,通过算法计算出适合抓斗抓取和堆放的点位坐标。调度软件根据2台行车状态信息,给PLC发送控制指令,实现双行车协同作业。将相关技术应用于赣州垃圾发电厂,达到了预期效果,为同类型行车的自动化改造提供实践参考。

    Abstract:

    For the application scenario where the automation level of traditional waste grab cranes in waste-to-energy power plants is not high, a set of intelligent scheduling and control system for waste crane operations has been developed. Absolute encoders are installed on the wheels of the crane‘s trolley and bridge to obtain real-time position coordinates of the trolley and bridge. An absolute encoder is also mounted on the axis of the hoisting cable drum to acquire the lifting height of the grab. Ultrasonic ranging sensors are employed to monitor the material level at the feeding port, providing accurate and reliable control basis for the scheduling software to generate feeding tasks. Two LiDAR sensors are installed on both sides of the long edge of the waste storage bunker to scan the material surface in real time, acquiring point cloud data within the bunker and generating a color model of the waste surface. Through algorithms, coordinates of suitable points for grabbing and stacking are calculated. Meanwhile, the scheduling software enables collaborative operations based on the status information of the two cranes. Finally, the relevant technologies were applied to the waste-to-energy plant, achieving the expected results.

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张明洋,杨旭,肖伏森,等.垃圾焚烧发电厂抓斗起重机的自动化改造设计[J].有色设备,2025,39(5):99-106.

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  • 在线发布日期: 2026-02-13
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