低硫褐煤在阳极精炼还原中的实践与应用
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谦比希铜冶炼有限公司, 赞比亚 卡鲁鲁西市

作者简介:

叶松鹤(1983—),男,云南鹤庆人,工程师,大学本科,主要从事铜冶炼工作,现任谦比希铜冶炼有限公司熔炼分厂厂长。

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TF813

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Practice and application of low-sulfur lignite in anode refining reduction
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Chambishi Copper Smelting Limited, Kalulushi, Copperbelt Province, Zambia

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    摘要:

    为应对传统阳极精炼还原剂(柴油、国产低硫煤)成本高、污染大的问题,本文研究了赞比亚当地低硫褐煤(全硫 0.5%~1.0%、干燥无灰基挥发分 18.02%~21.03%、固定碳 56%~58%)作为替代还原剂的可行性。通过系统分析铜阳极精炼还原原理及硫元素对阳极板质量的影响机制,重点考察了低硫褐煤中灰分、固定碳、挥发分等关键组分在还原过程中的行为与作用,并优化出铜液氧含量 1300±200 ppm 的核心控制参数。研究结果表明,以低硫褐煤作为阳极精炼还原剂,阳极板铜合格率可以稳定控制在 99.49% 以上,还原剂单位成本下降83%,在降本增效的同时,兼顾职业健康与环境保护,具备良好的推广价值。

    Abstract:

    To address the issues of high cost and significant pollution associated with traditional reducing agents (diesel oil and domestic low-sulfur coal) used in anode refining, this study investigates the feasibility of using local low-sulfur lignite in Zambia (with a total sulfur content of 0.5%~1.0%, dry ash-free volatile matter of 18.02%~21.03%, and fixed carbon content of 56%~58%) as an alternative reducing agent. 〖JP2〗By systematically analyzing the reduction principle of copper anode refining and the mechanism of sulfurs impact on anode plate quality, the study focuses on examining the behavior and role of key components in low-sulfur lignite (such as ash, fixed carbon, and volatile matter) during the reduction process, and optimizes the core control parameter of copper liquid oxygen content at 1300±200 ppm. The research results show that when low-sulfur lignite is used as the reducing agent for anode refining, the qualification rate of copper in anode plates can be stably controlled above 99.49%, and the unit cost of the reducing agent decreases by 83%. While reducing costs and improving efficiency, it also takes into account occupational health and environmental protection, thus possessing good promotion value.

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叶松鹤,姜忠明,韩鹏业.低硫褐煤在阳极精炼还原中的实践与应用[J].有色设备,2025,39(5):48-53.

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  • 收稿日期:2024-12-22
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  • 在线发布日期: 2026-02-13
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