采矿气液破碎锤液压系统性能仿真与分析
CSTR:
作者:
作者单位:

辽宁科技大学 机械工程与自动化学院, 辽宁 鞍山 114051

作者简介:

金学伟(1968—),男,吉林延吉人,讲师,博士,主要研究方向为机电系统检测与控制,流体传动与控制。

通讯作者:

中图分类号:

TH137

基金项目:

辽宁省教育厅高校基本科研项目(LJ212410146074)


Performance simulation and analysis of hydraulic system for mining gas-liquid breaking hammer
Author:
Affiliation:

School of Mechanical Engineering and Automation, University of Science and Technology Liaoning, Anshan 114051 , China

Fund Project:

  • 摘要
  • |
  • 图/表
  • |
  • 访问统计
  • |
  • 参考文献
  • |
  • 相似文献
  • |
  • 引证文献
  • |
  • 资源附件
  • |
  • 文章评论
    摘要:

    气液破碎锤是一种大型、高效的采矿冲击破碎设备,广泛应用于有色矿山开采、海洋工程以及建筑施工领域。目前,在镁矿的开采过程中,受到地质和施工条件的影响,气液破碎锤存在破碎冲击力不足、锤击频率低以及功率利用低的问题。为此,本文对气液破碎锤的结构和液压系统进行优化设计,通过建立的液压系统动力学模型分析液压缸回程和打击阶段各性能参数关系,并采用AMEsim对气液破碎锤各工况参数进行模拟分析。结果表明,建立的气液破碎锤模型,可求解出回程和打击阶段的速度、位移、冲击能量、液压缸内压力与作用时间的曲线,优化后的液压系统可有效提高破碎冲击力和锤击频率。当在供油能力和行程长度不变时,基于单因素控制变量法,可得出:气液破碎锤的速度和冲击力随氮气室初始压力的增大而增大,随初始容积的增大而减小;锤击频率随氮气室的初始容积的增加而增加,随初始压力的增大而减少。

    Abstract:

    Gas-liquid breaking hammer is a large and efficient mining impact crushing equipment, which is widely used in non-ferrous mining, marine engineering and construction fields. At present, in the mining process of magnesium ore, which affected by the geological and construction conditions, the gas-liquid breaking hammer has the problems of insufficient crushing impact force, low hammering frequency and low power utilization. This paper optimizes the design of the structure and hydraulic system, analyzes the relationship between the performance parameters of the hydraulic cylinder rise and the strike stage by the dynamic model of the hydraulic system, and the parameters of the various operating conditions have been simulated and analyzed by AMEsim on the gas-liquid breaking hammer. The results show that the model of the gas-liquid breaking hammer can solve the curves of velocity, displacement, impact energy, pressure of the hydraulic cylinder with time in the rise and strike stages, and the optimized hydraulic system can effectively improve the crushing impact force and hammering frequency. When the oil supply capacity and stroke length are unchanged, based on the single factor control variable method, it can be concluded that the velocity and impact force of the gas-liquid break increase with the increase of the initial pressure of the nitrogen chamber, and decrease with the increase of the initial volume; the hammering frequency increases with the increase of the initial volume of the nitrogen chamber, and decreases with the increase of the initial pressure.

    参考文献
    相似文献
    引证文献
引用本文

金学伟,邢明扬,刘浩,等.采矿气液破碎锤液压系统性能仿真与分析[J].有色设备,2025,39(5):33-40.

复制
分享
相关视频

文章指标
  • 点击次数:
  • 下载次数:
  • HTML阅读次数:
  • 引用次数:
历史
  • 收稿日期:2025-07-06
  • 最后修改日期:
  • 录用日期:
  • 在线发布日期: 2026-02-13
  • 出版日期:
文章二维码