硫化氢合成工艺在铜冶炼行业污水处理中的实践与应用
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国投金城冶金有限责任公司, 河南 灵宝 472500

作者简介:

张江拓(1987—),男,河南灵宝人,工程师,主要从事有色冶炼烟气污水处理及技术管理工作,现任国投金城冶金有限责任公司环保分厂副厂长。

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TF813

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Application and practice of hydrogen sulfide synthesis process in wastewater treatment of copper smelting industry
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State-owned Investment Jincheng Metallurgical Co., Ltd., Lingbao 472500 ,China

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    摘要:

    本文围绕硫化氢合成工艺在铜冶炼污水处理中的应用展开研究,通过对比分析多种硫化氢合成路线,传统污水处理方法如硫化钠/硫氢化钠硫化法、中和法及组合工艺存在的引入钠离子、产生大量废渣、处理成本高、水质不稳定等问题。本研究指出,甲醇-硫磺合成工艺在成本、产率和产物纯度方面优势明显。以某公司项目为例,该工艺能使铜冶炼污水中铜、砷离子去除率达99%以上,铅、锌离子等去除率超95%,污水达标回用,减少污染且每年可为企业节约污水处理费用约200万元。同时,本研究探讨了该工艺在实际应用中所面临反应温度、压力控制及原料配比和纯度要求等相关的问题,并据此提出应对策略。研究表明,该工艺在铜冶炼污水处理中效果显著,其未来发展将着重于催化剂研发和工艺自动化、智能化方向。

    Abstract:

    This paper investigates the application of hydrogen sulfide synthesis processes in copper smelting wastewater treatment. By comparing various hydrogen sulfide synthesis routes and traditional wastewater treatment methods such as sodium sulfide/sodium hydrosulfide sulfidation, neutralization, and combined processes, this study highlights the issues associated with the latter, including the introduction of sodium ions, the generation of large amounts of waste residue, high treatment costs, and unstable water quality. The research demonstrates that the methanol-sulfur synthesis process offers significant advantages in terms of cost, yield, and product purity. Taking a company's project as an example, this process can achieve a removal rate of over 99% for copper and arsenic ions in copper smelting wastewater, and over 95% for lead and zinc ions, enabling the treated wastewater to meet standards for reuse, reducing pollution and saving the company approximately 2 million yuan in wastewater treatment costs annually. Additionally, this study explores the challenges faced in practical applications, such as reaction temperature and pressure control, as well as requirements for raw material ratios and purity, and proposes corresponding strategies. The results indicate that the methanol-sulfur synthesis process is highly effective in copper smelting wastewater treatment, with future development focusing on catalyst research and the automation and intelligentization of the process.

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张江拓,岳龙,王博.硫化氢合成工艺在铜冶炼行业污水处理中的实践与应用[J].有色设备,2025,39(3):99-105.

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  • 收稿日期:2025-01-16
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  • 在线发布日期: 2025-11-13
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