底吹炉氧枪的数值模拟计算与快速预测
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作者单位:

1.北京科技大学 冶金与生态工程学院, 北京 100083 ; 2.新疆有色金属工业(集团)有限责任公司, 新疆 乌鲁木齐 830000

作者简介:

刘鑫(2000—),男,内蒙古兴安盟人,硕士研究生,主要研究方向为铜底吹数值模拟。

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中图分类号:

TF811

基金项目:

国家重点研发计划(2022YFC2904205);国家重点研发计划(2022YFB3304901)


Numerical simulation calculation and rapid prediction of oxygen injector in bottom blowing furnace
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Affiliation:

1.School of Metallurgy and Ecological Engineering, University of Science and Technology Beijing, Beijing 100083 , China ;2.Xinjiang Nonferrous Metals Industry (Group) Co., Ltd., Urumqi 830000 , China

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    摘要:

    底吹炉内的氧枪为浸没式氧枪,其出口气流状态对底吹炉熔炼过程起决定性作用,但氧枪出口信息无法直接检测。本文利用数值模拟研究方法,并将数值模拟与机器学习相结合,设计正交试验,采用矩阵分析法,对氧枪出口信息进行计算和预测。主要研究气流量、氧枪角度和底吹炉液位对氧枪出口速度、出口压力和出口温度的影响及影响权重。结果表明,气流量对氧枪出口状态的综合影响最大,而氧枪旋转角度影响最小,高流量、高液位和低氧枪倾角的情况下氧枪出口的气流状态最好。同时采用KNN算法建立快速预测模型,结果表明预测工况与实际计算工况的各项指标的回归系数R2可达到0.998,预测精度较高,预测模型准确且可靠。

    Abstract:

    The oxygen injector in the bottom blowing furnace is an immersion oxygen injector, and its gas state of outlet plays a decisive role in the melting process of the bottom blowing furnace, but the outlet information of the oxygen injector cannot be directly detected. In this paper, the numerical simulation research method is used, and the numerical simulation is combined with machine learning, the orthogonal experiment is designed, and the matrix analysis method is used to calculate and predict the outlet information of the oxygen injector. The effects and weights of the gas flow, the angle of the oxygen injector and the liquid level of the bottom blowing furnace on the outlet velocity, outlet pressure and outlet temperature of the oxygen injector were studied. The results show that the gas flow rate has the greatest comprehensive influence on the outlet state of the oxygen injector, while the inclination angle of the oxygen injector has the least effect, and the gas flow state of the outlet of the oxygen injector is the best under the conditions of high flow rate, high liquid level and low inclination angle of the oxygen injector. At the same time, the KNN algorithm is used to establish a fast prediction model, and the results show that the regression coefficient R2 of the indicators of the predicted working conditions and the actual calculated working conditions can reach 0.998, and the prediction accuracy is high, and the prediction model is accurate and reliable.

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刘鑫,苏彦敏,陈永强,等.底吹炉氧枪的数值模拟计算与快速预测[J].有色设备,2025,39(3):60-68.

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  • 收稿日期:2025-01-22
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  • 在线发布日期: 2025-11-13
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