闪蒸罐在高盐废水处理中的应用研究
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中国恩菲工程技术有限公司, 北京 100038

作者简介:

倪兵(1984—),吉林长春人,工程师,博士,主要从事余热回收及废水处理相关的设备研发工作。

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TK121

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Study on application of flash evaporation tank in the treatment of high salt wastewater
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China ENFI Engineering Corporation, Beijing 100038 , China

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    摘要:

    余热利用在对改善节约能源、增加生产、提高产品质量和降低生产成本等方面起着越来越大的作用,对我国实现节能减排、环保发展战略具有重要的现实意义。针对余热回收及废水处理过程中核心设备能否高效稳定地运行问题,通过对闪蒸罐的性能分析与优化设计开展相关的基础研究和技术开发。基于闪蒸的理论基础,对闪蒸罐进行了设计计算,确定了闪蒸罐在处理高盐废水时,要考虑闪蒸罐进口前换热设备的结垢问题,选择强化换热管或阻垢剂抑制污垢形成。通过试验对闪蒸罐的闪蒸特性进行了研究。根据试验数据分析,闪蒸罐的进料方式选择水柱喷射时,闪蒸效率可达到90%;当t1=80℃,u=2m/s时,试验运行60h后,换热系数降低了38%,预估冲渣水流量为3000t/h时,设计流量将减少6t/h。

    Abstract:

    The utilization of waste heat is playing an increasingly significant role in energy conservation, production enhancement, quality improvement of products, and cost reduction. It holds important practical significance for China s efforts in achieving energy-saving and emission reduction as well as sustainable development strategies. This study focuses on the efficient and stable operation of core equipment during waste heat recovery and wastewater treatment processes. Basic research and technological development were conducted through the performance analysis and optimization design of flash tanks. Based on the theoretical foundation of flashing, the flash tank was designed and calculated. When treating high-salinity wastewater, it was determined that scaling issues in the heat exchanger equipment before the flash tank inlet must be considered. The use of enhanced heat transfer tubes or scale inhibitors to suppress scale formation is recommended. Experimental studies were carried out to investigate the flashing characteristics of the flash tank. According to the experimental data analysis, when the feed method of the flash tank is water jet injection, the flashing efficiency can reach 90%. When the initial temperature t1 is 80℃ and the velocity u is 2m/s, after 60 hours of operation, the heat transfer coefficient decreased by 38%. It is estimated that when the slag water flow rate is 3000t/h, the designed flow rate will be reduced by 6t/h.

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倪兵,郝玉刚,宋玄进,等.闪蒸罐在高盐废水处理中的应用研究[J].有色设备,2025,39(3):54-59.

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  • 收稿日期:2024-11-16
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  • 在线发布日期: 2025-11-13
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