侧吹一步炼镍技术为镍火法冶炼厂带来的机遇
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1.中国恩菲工程技术有限公司, 北京 100038 ; 2.盛屯矿业集团股份有限公司, 福建 厦门 361000

作者简介:

陆金忠(1969—),男,甘肃永昌人,正高级工程师,主要从事重贵有色金属设计、咨询、生产相关工作,现任中国恩菲工程技术有限公司冶金化工事业部总工程师。

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TF815

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Opportunities brought by side-blown one-step nickel smelting technology to nickel pyrometallurgical plants
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1.China ENFI Engineering Corporation,Beijing 100038 ,China ;2.Shengtun Mining Group Co., Ltd., Xiamen 361000 ,China

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    摘要:

    随着盛屯矿业在国内贵州福泉一步炼镍系统(NDS)的建成和投产,炉渣高效贫化成为重点关注的热点。在镍火法冶炼领域,有效解决炉渣贫化问题以保障金属回收率,是衡量镍冶炼工艺先进性的核心指标之一。盛屯矿业在贵州的项目初期确定采用侧吹一步炼镍工艺时,研发与当前冶炼条件相匹配的渣贫化装置及工艺控制技术。项目投产后,尽管熔炼处理的原料与设计预期存在显著偏差,如硫化镍精矿、含镍杂料、含硫低于10%的低硫镍合金等,仍产出含镍铜总量大于50%~60%的中高镍锍,冶炼炉渣通过新渣贫化装置处理后,炉渣含镍仍能够控制在0.2%以下,实现了显著的炉渣贫化效果。此次炉渣贫化装置的突破性进展,将为世界镍火法冶炼缩短工艺流程、增强系统原料的适应性、提高金属回收率等方面带来重大突破和机遇。

    Abstract:

    With the completion and commissioning of Shengtun Mining’s One-Step Nickel Smelting System (NDS) in Fuquan, Guizhou Province, China, the efficient slag dephosphorization has become a key focus of attention. In the field of nickel pyrometallurgy, effectively addressing slag beneficiation to ensure metal recovery rates is one of the core indicators of the advancement of nickel smelting technology. During the initial phase of Shengtun Mining’s project in Guizhou, when the side-blown one-step nickel smelting process was determined, efforts were dedicated to the research and development of slag beneficiation devices and process control technologies that matched the current smelting conditions. After the project’s commissioning, despite significant deviations in the smelting raw materials from the design expectations, such as nickel sulfide concentrate, nickel-containing miscellaneous materials, and low-sulfur nickel alloys with sulfur content below 10%, the production of medium-high nickel matte with a total nickel and copper content greater than 50%~60% was still achieved. The smelting slag, after treatment by the new slag beneficiation device, maintained a nickel content below 0.2%, realizing a significant slag beneficiation effect. This breakthrough in slag beneficiation devices will bring major breakthroughs and opportunities to the global nickel pyrometallurgy industry in terms of shortening the process flow, enhancing the adaptability of system raw materials, and improving metal recovery rates.

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陆金忠,金鑫.侧吹一步炼镍技术为镍火法冶炼厂带来的机遇[J].有色设备,2025,39(1):50-54.

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  • 收稿日期:2024-10-16
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  • 在线发布日期: 2025-11-13
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