铜闪速熔炼余热锅炉盐化风影响仿真分析
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作者单位:

1.中国恩菲工程技术有限公司,北京 100038 ; 2.阳新弘盛铜业有限公司,湖北 黄石 435200

作者简介:

郭天宇(1988—),女,黑龙江安达人,高级工程师,博士,主要从事有色矿冶数字工程研发工作,现任中国恩菲工程技术有限公司恩菲研究院数字工程研究中心主任。

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中图分类号:

TF811

基金项目:

国家重点研发计划生活垃圾焚烧设施碳污协同智能控制技术及装备(2024YFC3909000);中国科协的项目支持(2022QNRC001)


Simulation analysis of the impact of the air for sulfation on waste heat boilers in flash smelting of copper
Author:
Affiliation:

1.China ENFI Engineering Corporation, Beijing 100038 , China ;2.Yangxin Hongsheng Copper Industry Co., Ltd., Huangshi 435200 , China

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    摘要:

    为研究铜冶炼厂闪速熔炼余热锅炉内盐化风对其运行状态的影响,本文以某工业铜闪速熔炼余热锅炉为研究对象,使用Fluent软件进行仿真计算,对比分析了有、无盐化风情况下锅炉内的流场、温度场、烟尘颗粒运动轨迹等。研究发现,引入盐化风后,炉内速度分布、温度分布、换热效果均发生显著变化:开启盐化风时烟气进入辐射室后,不容易产生直接冲顶;开启盐化风条件下烟气平均温度在辐射室内略低于无盐化风条件,在对流室内烟气平均温度略高于无盐化风条件。仿真结果不仅可以加深现场工艺人员对盐化风影响机制的理解,还为优化操作调控提供了理论支撑,从而提升余热锅炉的整体性能和稳定性。

    Abstract:

    In order to investigate the impact of the air for sulfation on the operational status of the copper flash smelting waste heat boilers, this paper takes an industrial copper flash smelting waste heat boiler as the research subject and employs Fluent software for simulation calculations. The flow field, temperature field, and flue dust particle trajectories inside the boiler under conditions with and without the air for sulfation are compared. The results indicate that after introducing the air for sulfation, significant changes occurred in the velocity distribution, temperature distribution, and heat exchange effect in the boiler. When the air for sulfation is introduced, the gas flow in the radiant chamber is less likely to cause direct ceiling impact, and the average temperature of the gas flow in the radiant chamber is slightly lower than that under conditions without the air for sulfation. However, in the convection chamber, the average temperature of the gas flow is slightly higher under conditions with the air for sulfation compared to that without air for sulfation. The simulation results not only deepen the understanding of field process personnel regarding the influence mechanisms of the air for sulfation, but also provide theoretical support for optimizing operational adjustments, thereby enhancing the overall performance and stability of the waste heat boiler.

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郭天宇,陈斯,李倩,等.铜闪速熔炼余热锅炉盐化风影响仿真分析[J].有色设备,2025,39(1):26-34.

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  • 收稿日期:2024-11-01
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  • 在线发布日期: 2025-11-13
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