热处理工艺参数对矿用磨球力学性能的影响研究
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中国恩菲工程技术有限公司, 北京 100038

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陈曦(1993—),女,山东聊城人,工程师,博士研究生,主要从事金属合金化与相变及大宗工业固废处置方面的研究工作。

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TG164

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Influence of Heat Treatment Parameters on Mechanical Properties of Grinding Ball for Mines
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    摘要:

    为实现矿用磨球强韧性的进一步提升,本文研究了不同热处理条件下磨球的力学性能、显微组织形貌及物相特征。结果表明,不同热处理条件下磨球的显微组织均由马氏体、碳化物和残余奥氏体组成。基体的组织特征、碳化物的形态和分布、残余奥氏体的占比共同影响磨球性能:随着奥氏体化温度的提高,磨球硬度先升高后降低,冲击韧性连续下降;随着奥氏体保温时间的延长,磨球的硬度和冲击韧性均先升高后降低;随着回火温度的提高,磨球硬度连续下降,冲击韧性波动性上升;随着回火保温时间的延长,磨球硬度变化不大,冲击韧性呈下降趋势。对于实验磨球,较佳的热处理参数为:950℃保温3h,快速入油淬火后300℃保温3h进行回火,所得磨球洛氏硬度62.58HRC,冲击功4.92J,相比产品磨球可分别提高5.2%和51.9%。

    Abstract:

    In order to further improve the Rockwell hardness and impact toughness of the grinding ball for mines, the mechanical properties, microstructure and phase characteristics of the grinding ball under different heat treatment conditions were studied. The results show that the microstructure of the grinding ball under different heat treatment conditions is composed of martensite, carbide and retained austenite. The microstructure characteristics of the matrix, the shape and distribution of carbide and the proportion of retained austenite all affect the performance of the grinding ball. With the increase of austenitizing temperature, the hardness increased first and then decreased, while the impact toughness decreased continuously. With the extension of austenitized holding time, both hardness and impact toughness increased first and then decreased. The hardness decreased continuously and the impact toughness fluctuation increased as the tempering temperature increased. With the extension of tempering holding time, the hardness does not change obviously, while the impact toughness decreased. For experimental grinding balls, the appropriate heat treatment process is to hold at 950℃ for 3h, and then quickly quenched in oil, and then tempered at 300℃ for 3h. Under this condition, the Rockwell hardness of the grinding ball is 62.58HRC and the impact toughness is 4.92J, which can be increased by 5.2% and 51.9% compared with the product grinding ball, respectively.

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陈曦,代文彬,祁永峰,等.热处理工艺参数对矿用磨球力学性能的影响研究[J].有色设备,2023,37(5):15-20.

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  • 收稿日期:2023-06-26
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  • 在线发布日期: 2025-11-24
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