阳极导杆组全流程自动化修复解决方案
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贵阳铝镁设计研究院有限公司, 贵州 贵阳 550081

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吴道林(1985—),男,贵州贵阳人,工程师,硕士,主要从事机械制造、数字化设计、设计管理相关工作,现任贵阳铝镁设计研究院有限公司设计工程事业部副部长。

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TF821

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Automated Repair Solution for the Full Process of Anode Guide Rod Assembly
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    摘要:

    阳极导杆组件是电解铝生产的重要组成部分之一。目前阳极导杆组件基本由人工修复,这种方式存在人员劳动强度大、修复效率低、质量不稳定等问题,导致阳极导杆组件在生产阶段易发生脱落、开裂或寿命降低等情况。本文介绍了一种阳极导杆组全流程自动化修复解决方案。该方案涵盖了窄间隙全截面焊接工艺及装备、基于电阻热压力焊的阳极钢爪修复技术及装备、铝导杆修复全流程自动化技术及装备。应用该方案每日修复组件数量可达40组以上,使用寿命延长一半以上,同时降低作业人员的劳动强度,并使电解铝行业吨铝节电15kW·h以上。

    Abstract:

    The anode guide rod component is one of the important components in the production of electrolytic aluminum. At present, the anode guide rod components are mostly repaired manually. This method has problems such as high labor intensity, low repair efficiency, and unstable quality, which can lead to detachment, cracking, or reduced lifespan of the anode guide rod components during the production stage. This article introduces a full process automated repair solution for anode guide rod assembly. This plan covers narrow gap full section welding process and equipment, anode steel claw repair technology and equipment based on resistance thermal pressure welding, and automation technology and equipment for the entire process of aluminum guide rod repair. The application of this solution can repair more than 40 sets of components per day, extend the service life by more than half, reduce the labor intensity of operators, and save more than 15kW·h of electricity per ton of aluminum in the electrolytic aluminum industry.

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吴道林,李猛,伍祖槐,等.阳极导杆组全流程自动化修复解决方案[J].有色设备,2023,37(4):14-19.

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  • 收稿日期:2023-05-15
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  • 在线发布日期: 2025-11-24
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