电解机组变频器单相接地故障分析及解决方案
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沈冶重型装备(沈阳)有限责任公司, 辽宁 沈阳 110027

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高莹(1979-),男,辽宁黑山人,高级工程师,大学本科,主要从事铝电解多功能机组电控系统的研发、设计和调试等工作,现任中国有色(沈阳)冶金机械有限公司自动化控制工程研究所技术主管。

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TF821

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Fault Analysis of and Solution to Single-phase Grounding of Frequency Converter in Electrolytic Unit
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    摘要:

    随着国内电解铝行业的迅猛发展和自动化及自动控制技术的不断进步,变频器已经普通应用在电解机组。在十几年的应用中有多家用户反映设备运行过程中,因变频电机损坏造成单相接地或变频器到电机之间的电缆出现问题,造成变频器输出侧单相接地,最终导致多台变频器同时烧毁,一直未找到合理的解决方案。本文对所提问题进行详细的理论分析,对变频器的工作原理、电解机组与该故障有关的特殊工艺进行了介绍,结合现场情况找出变频器集中烧毁的原因,并针对分析结果在设计中通过电压监测给出解决方案,经过现场试验及长期运行,得到了良好的效果。

    Abstract:

    With the rapid development of Chinese electrolytic aluminum industry and the continuous progress of automation and automatic control technology, frequency converters have been widely applied in electrolytic units. In a decade of application, many users have reported that during equipment operation, the damage of the frequency converter causes failure of single-phase grounding or the cable between the frequency converter and the motor, resulting in single-phase grounding on the output side of the frequency converter and eventually simultaneous burning of multiple frequency converters, and no reasonable solution has been found. This paper conducts a detailed theoretical analysis on the problems raised, and introduces the working principle of the frequency converter and the special technology of the electrolytic unit related to the fault. Combined with the field situation, the reason for the centralized burning of the frequency converter is found, based on which a solution is provided through voltage monitoring in the design. And the solution is proved by field test and long-term operation, showing good results.

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高莹.电解机组变频器单相接地故障分析及解决方案[J].有色设备,2021,35(6):78-82.

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  • 收稿日期:2021-08-09
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  • 在线发布日期: 2025-11-25
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