高炉轴向旋风除尘器气固流动特性分析
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作者单位:

1.江汉大学 智能制造学院, 湖北 武汉 430056 ;2.工业烟尘污染控制湖北省重点实验室(江汉大学), 湖北 武汉 430056

作者简介:

张良(1980—),男,四川仁寿人,博士,副教授,主要从事钢铁冶炼粉尘流场分析与研究工作。

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中图分类号:

TF547;X701.2

基金项目:

工业烟尘污染控制湖北省重点实验室开放课题(HBIK2022-07)


Analysis of Gas-Solid Flow Characteristics in Axial Cyclone Dust Collectors for Blast Furnaces
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Affiliation:

1.School of Intelligent Manufacturing, Jianghan University, Wuhan 430056 , China ;2.Hubei Key Laboratory of Industrial Fume Dust Pollution Control (Jianghan University), Wuhan 430056 , China

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    摘要:

    为了获取轴向旋风除尘器内部流场情况,以某钢铁企业轴向旋风除尘器为研究对象,利用有限元分析软件 STAR-CCM + 建立轴向旋风除尘器分析模型,以离散相模型理论为基础进行数值模拟分析。 根据轴向旋风除尘器内部速度和压力分布情况,煤气在经过旋流板后速度得到提高,产生螺旋向下运动,下降过程中在排气管入口和下部锥体会出现两次涡流现象,影响气体流动;压力分布主要分为三个区域:一是旋流板与进气管之间的混合室,由于旋流板具有阻力作用,煤气进入混合室后,压力略有提高;二是除尘器内部,经过旋流板作用,气体压力有所降低;三是排气管内压力较低区域。 除尘效率为 83. 2% ,与实际除尘效率接近。 轴向旋风除尘器气固流动特性的分析为进一步优化结构尺寸和提升除尘效率提供理论基础。

    Abstract:

    In order to obtain the internal flow, the axial cyclone dust collector of an iron and steel enterprise was taken as the research object. The finite element analysis software STAR-CCM + was used to establish the analysis model of axial cyclone dust collector, and the numerical simulation analysis was carried out based on the discrete phase model theory. According to the internal velocity and pressure distribution of the axial cyclone dust collector, the velocity of the gas is increased after passing through the swirl plate, and the spiral downward movement is generated. During the descent process, there will be two eddy currents at the inlet of the exhaust pipe and the lower cone, which will affect the gas flow. The pressure distribution is mainly divided into three areas: First, the mixing chamber between the swirl plate and the intake pipe. Due to the resistance of the swirl plate, the pressure increases slightly after the gas enters the mixing chamber; second, inside the dust collector, the gas pressure is reduced by the action of the swirl plate; the third is the low pressure area in the exhaust pipe. The dust removal efficiency is 83. 2% , which is close to the actual dust removal efficiency. Through the analysis of the gas-solid flow characteristics of the axial cyclone dust collector, it provides a theoretical basis for further optimizing the structure size and improving the dust removal efficiency.

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张良. 高炉轴向旋风除尘器气固流动特性分析[J]. 绿色矿冶,2025,41(5):74 - 78,116.

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  • 收稿日期:2025-05-03
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  • 在线发布日期: 2025-11-13
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