湿法-转底炉协同处置烧结机头灰的工艺研究
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江苏绿普资源利用开发有限公司, 江苏 张家港 215628

作者简介:

余春松(1997—),男,河南信阳人,工程硕士,主要从事工业固废资源化工作。

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中图分类号:

X756

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Research on Collaborative Treatment of Sintering Dust with Water Wash and Rotary Bottom Furnace
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Jiangsu Lupu Resources Utilization and Development Co., Ltd., Zhangjiagang 215628 , China

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    摘要:

    为了探讨湿法预处理与转底炉协同处理烧结机头灰工艺的可行性和处理效果,通过对烧结机头灰的物理化学性质进行分析,设计了水洗-转底炉协同处理工艺流程,分析湿法预处理工艺去除有害元素及转底炉处理的有效性,并研究该工艺对原有水洗系统及转底炉系统的影响。 结果表明,水洗处理后富铁料(即水洗后的烧结机头灰)的平均 Cl 含量为 1. 81% ,平均 K2O 含量为 0. 76% ,平均 Na2O 含量为 0. 71% ,平均水分含量为 18. 55% ,Cl、K、 Na 平均去除率分别为 93. 13% 、96. 02% 和 83. 10% ,该工艺基本消除了高氯负荷对转底炉的负面影响。 水洗系统与转底炉的主要产品、运行数据与之前相比并未受到影响,且满足各项标准的要求。 上述结果说明“湿法水洗预处理 + 转底炉工艺”协同处理烧结机头灰工艺是一种可行的方法,具有良好的处理效果与环保效益。

    Abstract:

    The purpose of this paper is to explore the feasibility and treatment effect of the process of wet pretreatment and rotary hearth furnace collaborative treatment of sintering ash. Through the analysis of the physical and chemical properties of sintering machine head ash, the process flow of washing-rotary hearth furnace collaborative treatment was designed. The effectiveness of “wet pretreatment process” to remove harmful elements and rotary hearth furnace treatment was analyzed, and its influence on the original washing system and rotary hearth furnace system was studied. The results show that the average content of Cl, K2O, Na2O and water in the iron-rich material after washing treatment is 1. 80% , 0. 75% , 0. 7% and 18. 55% , respectively. The average removal rates of Cl, K and Na are 93. 13% , 96. 02% and 83. 10% , respectively, which basically eliminates the negative effect of high chlorine load on the rotary hearth furnace. The main products and operation data of the washing workshop and rotary hearth furnace are not affected compared with the previous ones, and meet the requirements of various standards. The “water washing pretreatment + rotary hearth furnace process” synergistic treatment of sintering ash process is a feasible method, which has good treatment effect and environmental protection benefits.

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余春松,龚辉,石宇航,等. 湿法-转底炉协同处置烧结机头灰的工艺研究[J]. 绿色矿冶,2025,41(5): 46 - 56.

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  • 收稿日期:2025-02-25
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  • 在线发布日期: 2025-11-13
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