顶侧吹复合熔炼与顶吹吹炼连续炼铜生产实践
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作者单位:

1.葫芦岛锌业股份有限公司, 辽宁 葫芦岛 125003 ; 2.中国恩菲工程技术有限公司, 北京 100038 ;3.葫芦岛有色冶金设计院有限公司, 辽宁 葫芦岛 125003

作者简介:

戴林冲(1984—),男,辽宁凤城人,硕士,高级工程师,主要从事有色金属冶炼工作。

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中图分类号:

TF811

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Production Practice of Continuous Copper Smelting by Top Side Blown Composite Smelting and Top Blown Smelting
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Affiliation:

1.Huludao Zinc Industry Co.,Ltd.,Huludao 125003 ,China ; 2.China ENFI Engineering Corporation,Beijing 100038 ,China ;3.Huludao Nonferrous Metallurgy Design Institute Co., Ltd.,Huludao 125003 ,China

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    摘要:

    某冶炼厂将传统的澳斯麦特富氧顶吹熔池熔炼炉和P-S转炉升级改造成顶侧吹复合熔池熔炼炉和多枪顶吹炉,并取消了与澳斯麦特炉配套的沉降电炉,实现了传统冶炼工艺向绿色低碳短流程连续炼铜工艺的转变和升级。本文系统阐述了该工艺系统的运行情况和主要技术经济指标,详细介绍了开炉、停炉作业的生产操作要点,总结了泡沫渣控制、铜水套漏水、可燃气体爆炸等事故的预防措施。工艺改造后生产连续稳定,产出高品位铜锍和高品质粗铜,熔炼渣含铜量低于2%,阳极铜单位成本降低约330元。该工艺在节能环保、减少大气污染物排放和降低生产成本等方面优势显著。

    Abstract:

    A smelter upgraded the traditional Ausmelt oxygen enriched top blown bath smelting furnace and P-S converter into a top side blown composite bath smelting furnace and a multi gun top blown furnace, and cancelled the settlement electric furnace matching the Ausmelt furnace, realizing the transformation and upgrading of the traditional smelting process to the green low carbon short process continuous copper smelting process. This paper systematically expounded the operation of the process system and the main technical and economic indicators, introduced in detail the production operation points of the furnace opening and stopping operation, and summarized the prevention of accidents such as foam slag control, water leakage of water jacket and combustible gas explosion. After the process transformation, the production is continuous and stable, and high grade copper matte and high quality crude copper are stably produced. The copper content of the smelting slag is less than 2%, and the unit cost of anode copper is reduced by about 330 yuan. The process has significant advantages in energy saving and environmental protection, reducing air pollutant emissions and reducing production costs.

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戴林冲,于跃,奚英洲,等.顶侧吹复合熔炼与顶吹吹炼连续炼铜生产实践[J].绿色矿冶,2025,41(4):80-83.

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  • 收稿日期:2025-06-22
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  • 在线发布日期: 2025-11-13
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