红土镍矿浸出渣还原焙烧-还原熔炼试验研究
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中国恩菲工程技术有限公司, 北京 100038

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徐郭莉(1992—),女,湖南邵阳人,博士,主要从事工业废弃物开发利用方面的研究。

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TF815

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Experimental Study on Reduction Roasting-Reduction Smelting of Leaching Residue of Laterite Nickel Ore
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China ENFI Engineering Corporation, Beijing 100038 , China

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    摘要:

    红土镍矿浸出渣作为硫酸高压酸浸(HPAL)提取镍钴后的尾渣,富含铁、铬等有价金属,其大量堆存既浪费资源又存在重金属污染风险。本文以红土镍矿浸出渣为原料,采用还原焙烧-还原熔炼工艺回收浸出渣中有价金属。试验结果表明,在无烟煤添加量2.0%、焙烧温度为900℃、焙烧时间45min条件下,浸出渣的硫含量由3.57%降至0.056%,脱硫率达98.69%,有效消除硫对后续熔炼的影响。焙砂在配碳比0.85、碱度0.9、冶炼温度1550℃、冶炼时间30min工艺条件下进行还原熔炼,铁、铬回收率分别为94.41%和59.79%,获得的合金可替代部分钢铁冶炼原料,熔渣可用于生产活性掺合料。本工艺为红土矿浸出渣的全流程资源化提供了新的技术路线。

    Abstract:

    Leaching residue of laterite nickel ore, as a by-product of sulfuric acid high-pressure acid leaching (HPAL) for nickel and cobalt extraction, is rich in valuable metals such as iron and chromium. Its large-scale stockpiling is not noly a waste of resources but also has a risk of heavy metal contamination. This study used a reduction roasting-reduction smelting process to recover valuable metals from the leaching residue. The results show that under the conditions of adding 2.0% anthracite, roasting temperature of 900℃ and roasting time of 45min, the sulfur content of leaching residue decreases from 3.57% to 0.056% and the desulfurization rate reaches 98.69%, which can effectively eliminate the influence of sulfur on the subsequent smelting. For reduction smelting of the roasted calcine, under the conditions of carbon ratio 0.85, alkalinity 0.9, smelting temperature 1550℃ and smelting time 30min, the recovery rates of iron and chromium are 94.41% and 59.79%, respectively. The resulting alloy can partially substitute conventional steelmaking raw materials, while the slag is suitable for producing active admixtures. This process provides a novel technical pathway for the comprehensive resource utilization of laterite ore leach residue.

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徐郭莉,徐小锋,李冲,等.红土镍矿浸出渣还原焙烧-还原熔炼试验研究[J]. 绿色矿冶,2025,41(3):6-13.

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  • 在线发布日期: 2025-11-14
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