铅冶炼富氧侧吹炉余热锅炉积灰结焦分析及预防
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湖南水口山有色金属集团有限公司, 湖南衡阳 421513

作者简介:

阳自霖(1977—),男,湖南衡阳人,工程师,主要从事铅锌选冶和新产品开发工作。

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TF812

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国家重点研发计划项目(2018YFC1903302)


Analysis and Prevention of Ash Deposition and Coking in Waste Heat Boiler of Oxygen-Enriched Side-Blown Furnace in Lead Smelting
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    摘要:

    某铅冶炼厂富氧侧吹炉余热锅炉积灰结焦严重,烟气通道变小,烟气大量外溢,导致系统无法正常生产。本文主要分析了积灰结焦的主要成分、形成机理及形成原因,并针对性地提出了减少结焦的措施,预防结焦生成。余热锅炉积灰结焦主要受二次风量、炉料成分、侧吹炉工艺控制、负压等因素影响。通过合理控制侧吹炉二次风量、降低入炉料底吹炉高铅渣的含硫量、控制有害元素的投入比例、合理控制侧吹炉的还原气氛和负压等措施,基本上解决侧吹炉余热锅炉积灰结焦问题,清灰时间大幅度地减少,由原来的90h减少值15h,侧吹炉月作业率由89%提高至94%。

    Abstract:

    The waste heat boiler of oxygen-enriched side-blown furnace in a lead smelter has serious fouling and coking, the flue gas channel becomes smaller, and a large amount of flue gas overflows, resulting in the system unable to produce normally. This paper mainly analyzed the main components, formation mechanism and causes of ash deposition and coking, and put forward measures to reduce coking and prevent coking. The fouling and coking of waste heat boiler are mainly affected by secondary air volume, furnace charge, side-blown furnace process control, negative pressure and other factors. By reasonably controlling the secondary air volume of the side-blown furnace, reducing the sulfur content of the high-lead slag in the bottom-blown furnace, controlling the input ratio of harmful elements, and reasonably controlling the reducing atmosphere and negative pressure of the side-blown furnace, the problem of ash deposition and coking in the waste heat boiler of the side-blown furnace was basically solved. The cleaning time was greatly reduced, from the original 90h to 15h, and the monthly operation rate of the side-blown furnace was increased from 89% to 94%.

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阳自霖,闫友,陈坤,等.铅冶炼富氧侧吹炉余热锅炉积灰结焦分析及预防[J].绿色矿冶,2023,39(6):53-57.

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  • 收稿日期:2023-11-07
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  • 在线发布日期: 2025-11-19
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