镍冶炼渣型优化试验研究
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1.镍钴资源综合利用国家重点实验室, 甘肃 金昌 737100 ; 2.金川镍钴研究设计院, 甘肃 金昌 737100

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任学根(1995—),男,甘肃庆阳人,硕士,工程师,主要从事镍渣二次资源综合利用和真空冶金技术研究。

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TF812

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Experimental on Optimization of Nickel Smelting Slag Type
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    摘要:

    本文开展了镍渣渣型优化试验研究。采用热力学计算得到熔炼镍渣时主要反应的吉布斯自由能与温度的关系,表明温度在750~1600℃、以焦粉为还原剂、石灰石为熔剂的条件下,各主要反应均能发生。在此基础上,基于增钙降硅理论,在高温箱式电阻炉中进行镍渣渣型优化,探讨石灰石添加量、铁硅比、温度对镍渣中镍和铜含量的影响,以及研究了氧化钙和石灰石对镍渣性能的影响。试验结果表明,在熔炼温度1420℃、铁硅比1.2~1.3、石灰石质量分数9%~11%、保温时间60min条件下,镍和铜质量分数可分别降至0.37%、0.27%,降低了镍渣中镍、铜有价金属的机械夹杂损失和化学溶解损失;优化后的镍渣的XRD物相分析结果表明,添加石灰石会破坏复杂硅酸铁镁结构,转变为结构简单、易还原的Fe2SiO4结构,渣型优化效果明显。石灰石对镍渣的改性效果优于氧化钙。本研究有利于降低镍渣中有价金属的损失,为镍冶炼系统的渣型研究奠定了理论及实践基础。

    Abstract:

    This article has carried out the research of smelting nickel slag modification. Firstly, the relationship between Gibbs free energy of main reactions and temperature during smelting nickel slag is obtained by thermodynamic calculation, which shows that under the conditions of 750~1600℃, coke powder as reductant and limestone as flux, all main reactions can occur. On this basis, combined with the theory of increasing calcium and decreasing silicon, nickel slag was modified in the high temperature box resistance furnace to obtain a reasonable slag type. The effects of limestone addition, iron silicon ratio and temperature on the content of nickel and copper in nickel slag were discussed, and the effects of calcium oxide and limestone on the properties of nickel slag were studied. The test results show that under the conditions of smelting temperature 1420℃, iron silicon ratio 1.2~1.3, limestone content 9%~11%, and settling time 60min, the nickel content and copper content can be reduced to 0.37% and 0.27% respectively, reducing the mechanical inclusion loss and chemical dissolution loss of nickel copper valuable metals in nickel slag. The XRD phase analysis of the modified nickel slag shows that the addition of limestone will destroy the complex iron magnesium silicate structure and transform it into a Fe2SiO4 structure with simple structure and easy reduction. The modification effect of limestone on nickel slag is better than that of calcium oxide. This study is beneficial to reduce the loss of valuable metals in nickel slag, and lays a theoretical and practical foundation for the research on slag type of nickel smelting system.

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任学根,郑江华,宗红星,等.镍冶炼渣型优化试验研究[J].绿色矿冶,2023,39(3):7-12.

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  • 收稿日期:2022-11-22
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  • 在线发布日期: 2025-11-18
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