红土镍矿硫酸法工艺中MHP酸解液P204萃取除杂研究
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1.中国矿业大学国家煤加工与洁净化工程技术研究中心, 徐州 221116 ;2.中国矿业大学化工学院, 徐州 221116 ;3.中国科学院过程工程研究所绿色过程与工程重点实验室,战略金属资源绿色循环利用国家工程研究中心, 北京 100190 ;4.中国科学院大学, 北京 100190

作者简介:

王驰(1994—),男,陕西西安人,博士研究生,主要从事溶剂萃取与过程强化研究工作。

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TF815

基金项目:

国家重点研发计划项目资助课题(编号:2021YFC2902501);国家自然科学基金项目(编号:22178350)


Impurities Extraction from MHP Acid Solution in Laterite Nickel Ore Sulfuric Acid Process with P204
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    摘要:

    从复杂离子溶液中精准分离有价金属离子一直是湿法冶金领域研究中的重点与难点,溶剂萃取是目前较成熟的复杂离子分离手段。本文以红土镍矿硫酸酸浸工艺中MHP酸解液为研究对象,采用P204+磺化煤油为萃取剂从MHP酸解液中分离Mg2+、Mn2+、Cu2+、Zn2+等杂质离子,考察有机相P204含量、皂化率、硫酸浓度和萃取相比(O/A)对杂质离子萃取、洗涤、反萃效果的影响。结果表明:当有机相P204含量为30%、皂化率为65%、相比O/A为2∶1时,Mn2+、Cu2+单级萃取率达到90%以上,Zn2+单级萃取率达到70%以上;当洗涤硫酸浓度为0.4mol/L、O/A为5∶1时,Co2+、Mg2+单级洗脱率达到40%;当反萃硫酸浓度为2.5mol/L、O/A为7∶1时,Mn2+、Cu2+、Zn2+单级反萃率均达到80%以上。通过萃取、洗涤、反萃过程工艺优化,最终实现高离子浓度MHP酸解液中Mn2+、Cu2+、Zn2+、Mg2+等杂质离子高效脱除,为相似溶液体系的萃取除杂过程提供工艺指标参考。

    Abstract:

    Separation of valuable metal ions from complex metal-ion solutions has always been the focus and difficulty in the field of hydrometallurgy, and solvent extraction is a mature method for complex ion separation. In this paper, the MHP acid solution in laterite nickel ore sulfuric acid process was taken as the research object. P204+sulfonated kerosene was used as the extractant to separate Mg2+, Mn2+, Cu2+, Zn2+ from the MHP acid solution. The effects of P204 content, saponification rate, sulfuric acid concentration and extraction ratio (O/A) on the extraction, washing and stripping of impurities were investigated. The results showed that when the content of P204 in organic phase was 30%, the saponification rate was 65%, and the ratio of O/A was 2∶1, the single-stage extraction rate of Mn2+and Cu2+was more than 90%, and the extraction rate of Zn2+ was more than 70%. When the concentration of washing sulfuric acid is 0.4mol/L and O/A is 5∶1, the single-stage elution rate of Co2+and Mg2+reaches 40%; When the concentration of stripping sulfuric acid is 2.5mol/L and the O/A is 7∶1, the single-stage stripping rate of Mn2+, Cu2+and Zn2+reaches more than 80%. Through the process optimization of extraction, washing and stripping, the impurities such as Mn2+, Cu2+, Zn2+and Mg2+in the MHP acid solution can be effectively removed. This work, provide some useful information for the similar impurity removal process.

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王驰,谭博仁,李会泉,等.红土镍矿硫酸法工艺中MHP酸解液P204萃取除杂研究[J]. 绿色矿冶,2023,39(1):40-46.

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  • 收稿日期:2022-12-28
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  • 在线发布日期: 2025-11-17
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