富氧底吹炉熔炼系统直升烟道结焦问题的研究
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北方铜业股份有限公司, 山西 运城 043700

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吕军(1991—),男,陕西渭南人,硕士,冶炼工程师,从事铜冶炼及铜冶金固体废弃物处理工作。

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TF811

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Research on the Issue of Vertical Offgas Duct Coking in Oxygen-Enriched Bottom-Blowing Furnace Smelting System
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    摘要:

    某铜冶炼厂采用富氧底吹炉熔池熔炼工艺进行铜锍的生产。在生产中,铜精矿中Pb、Zn、As、Bi等低熔点物质挥发进入直升烟道中,形成大块结焦,严重制约了富氧底吹炉的长期稳定运行。为了解决富氧底吹炉直升烟道段结焦问题,本文研究了富氧底吹炉直升烟道结焦机理,分析了影响结焦的因素,并提出了解决富氧底吹炉结焦问题的措施。直升烟道结焦的形成与铜精矿成分、氧枪压力、铜锍品位、烟气温度和熔体深度有关。通过合理配料、控制底吹炉熔炼技术指标、严格控制直升烟道上部温度和加入结焦抑制剂,底吹炉直升烟道结焦变少,且焦块变小、变疏松,极大地降低了结焦清理时间,水冷壁的换热效率和底吹炉作业率稳步提升。

    Abstract:

    A copper smelter adopts the oxygen-enriched bottom-blowing furnace bath smelting process for the production of copper matte. In production, low melting point substances such as Pb, Zn, As and Bi in copper concentrate volatilize into the vertical offgas duct and form large coke, seriously hindering the long-term stable operation of the oxygen-enriched bottom-blowing furnace. This paper studied the mechanism of coking in the vertical offgas duct of the oxygen-enriched bottom-blowing furnace, analyzed the factors affecting coking, and proposed counter measures to solve the coking problem. The formation of coking in vertical flue is related to copper concentrate composition, oxygen lance pressure, copper matte grade, flue gas temperature and melt depth.Through reasonable dosing, standardized control of bottom-blowing furnace smelting technical indicators, strict control of the upper-section temperature in the vertical offgas duct, and the addition of coking inhibitors, coking was reduced and the coke pieces became smaller and looser. Cleaning time was cut down significantly, and heat exchange efficiency of water wall and the bottom-blowing furnace operation rate steadily improved.

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吕军.富氧底吹炉熔炼系统直升烟道结焦问题的研究[J].有色冶金节能,2022,38(6):16-19,25.

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  • 收稿日期:2022-07-12
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  • 在线发布日期: 2025-11-19
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