铜冶炼废酸处理副产品石膏综合利用工艺研究
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阳谷祥光铜业有限公司, 山东 阳谷 252327

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刘敬师(1984—),男,山东阳谷人,大学本科,工程师,主要从事铜冶炼生产管理工作。

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TF811

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Research on the Comprehensive Utilization of Gypsum as Byproduct from Copper Smelting Waste Acid Treatment
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    摘要:

    某铜冶炼企业废酸处理过程产生大量石膏,处理方法是外售,产生的效益微乎其微。本文介绍了制酸过程石膏的生产工艺,根据石膏主成分硫酸钙加热分解为氧化钙、二氧化硫和氧气的特性,结合闪速吹炼炉生产的高温条件,以石膏代替生产所需的生石灰粉,对石膏进行综合利用,并阐述了石膏配料后对闪速炉工艺的影响、再利用过程中存在的问题及优化措施。石膏与煤粉配料入闪速炉热解反应生成的氧化钙可以替代生产所需的生石灰,反应过程产生的二氧化硫在后续的烟气制酸工序转化为硫酸,可增加副产品硫酸的产量,反应产生的氧气可降低铜冶炼所需氧气的消耗。石膏的综合利用不仅解决了企业的环保问题,还带来了可观的经济效益。

    Abstract:

    A large amount of gypsum produced during the waste acid treatment of a copper smelter is disposed as for sale, producing minimal benefit. In this paper, the production process of gypsum during acid making process was introduced; based on the property of gypsum that CaSO4 as its main composition is decomposed into CaO, SO2 and O2, and combining the high temperature conditions of flash converting furnace, the comprehensive utilization of gypsum was conducted; moreover, the influence of gypsum blending on flash furnace process, problems in gypsum recycling and corresponding optimization measures were set forth. The calcium oxide produced in the pyrolytic reaction of the blending of gypsum and pulverized coal in the flash furnace can be used to replace the quick lime required for production; the sulfur dioxide produced in the reaction is converted to sulfuric acid during the follow-up off-gas acid making process, increasing the output of sulfuric acid as a byproduct; the oxygen produced in the reaction can reduce the oxygen consumption in copper smelting. The comprehensive utilization of gypsum not only solves the environmental protection related issues of enterprises but also brings considerable economic benefits.

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刘敬师,魏栋,刘士祥,等.铜冶炼废酸处理副产品石膏综合利用工艺研究[J].有色冶金节能,2022,38(2):15-17,22.

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  • 收稿日期:2021-11-04
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  • 在线发布日期: 2025-11-19
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