硫酸镍系统设备改进及管理优化的实践
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大冶有色金属集团控股有限公司有色冶炼厂, 湖北 黄石 435000

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程铭(1988—),男,湖北黄石人,机械工程师,硕士,主要从事设备管理工作。

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TF815

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Practice of Equipment Improvement and Management Optimization of Nickel Sulfate System
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    摘要:

    某有色冶炼厂电解车间包含一套硫酸镍净化生产系统,长期生产导致设备存在较多问题和较大优化空间。在原有的生产模式及基础上,对硫酸镍生产系统的浓缩反应釜修复工艺、浓缩系统真空泵、制冷结晶罐内夹套、盐水循环泵和浓缩搅拌系统等进行设备改造,并对检修时间周期、循环系统和管路过滤、高能耗设备等进行管理优化。通过设备改进和管理优化,降低设备故障频率,减少因管道及阀门腐蚀导致的系统停机及生产事故隐患,使硫酸镍系统稳定运行,且大幅降低硫酸镍能耗和备件成本。

    Abstract:

    The electrolysis workshop of a certain nonferrous smelter has a set of nickel sulfate cleaning production system, the long-term production results in many equipment problems, which has large room for optimization. On the basis of the existing production mode, the equipment modification was carried out for the concentration reactor repair process, vacuum pump of concentration system, inner jacket of cooling crystallization tank, brine circulating pump, concentration agitation system, etc., and management optimization was made for maintenance cycle, circulating system and pipeline filtration, high energy consumption equipment, among others. The equipment improvement and management optimization have lowered the equipment fault frequency, reduced the system shutdown and hidden troubles in production, which made the nickel sulfate system operate stably and significantly reduced the nickel sulfate energy consumption and spare parts costs.

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程铭,徐欢,曹昌盛,等.硫酸镍系统设备改进及管理优化的实践[J].有色冶金节能,2021,37(5):69-71.

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  • 收稿日期:2021-06-10
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  • 在线发布日期: 2025-11-27
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