可倾轴瓦油膜有限元仿真探究及运行改善建议
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大冶有色金属集团控股有限公司冶炼厂, 湖北 黄石 435005

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刘磊(1988—),男,湖北英山人,硕士,工程师,主要从事冶炼系统设备及技术管理工作。

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TF08;TH133.3

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Research on Finite Element Simulation of Oil Film of Tilting Bearing Bush and Suggestions for Operation Improvement
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    摘要:

    以某冶炼厂熔炼车间SVK12-3S离心空气压缩机第一、二级可倾轴瓦油膜为研究对象,理想化边界条件后通过建模和有限元仿真模拟不同进油温度下的油膜温度、压力、流速情况。仿真结果显示:1)轴瓦油膜均存在压力集中区,但一级轴瓦油膜压力分布全为正压,二级轴瓦油膜有明显正压、负压集中区域,且压差较大,预计二级轴瓦油膜极易破裂;2)一、二级轴瓦油膜温度变化趋势基本一致,二级轴瓦油膜温差稍大; 3)一、二级轴瓦油膜流速基本恒定,分别为13.1m/s和82.0m/s;4)对比某厂之前三次检修情况,二级轴瓦损坏情况比较严重,与仿真结果相符,验证了模型可靠性。根据相关研究经验,提出监控油压、油温等主要参数,开车时严格坚持操作规程等改善轴承运行的建议。

    Abstract:

    The oil film of primary and secondary tilting bearing bush of SVK12-3S centrifugal air compressor in smelting plant of a smelter was studied. After adjusting the boundary conditions, the oil film temperature, pressure and flow rate under different oil inlet temperatures were simulated by modeling and finite element simulation. The simulation results showed that: 1) There were pressure concentration areas in the oil film of the bearing bush, but the pressure distribution of the oil film of the primary bearing bush was all positive pressure, while the oil film of the secondary bearing bush has obvious positive and negative concentration areas, and the pressure difference was large, so it was predicted that the oil film of the secondary bearing bush was easy to break; 2) The change trend of oil film temperature of the primary and secondary bearing bush was basically the same, and the oil film temperature difference of the secondary bearing bush was slightly larger; 3) The oil film velocity of the primary and secondary bearing bushes was basically constant, which was 13.1m/s and 82.0m/s respectively; 4) Compared with the previous three overhauls of a plant, the damage of the secondary bearing bush was worse, which was consistent with the simulation results and verified the reliability of the model. According to relevant research experience, some suggestions were proposed to improve the bearing bush operation, such as monitoring the main parameters such as oil pressure and oil temperature, strictly following the operation rules during start-up, etc.

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引用本文

刘磊. 可倾轴瓦油膜有限元仿真探究及运行改善建议[J]. 有色冶金节能,2021,37(4):72-79.

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  • 收稿日期:2021-02-19
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  • 在线发布日期: 2025-11-27
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