超滤+真空闪蒸法资源化回收废乳化液工艺研究
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中国恩菲工程技术有限公司, 北京 100038

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冯楠(1988—),男,黑龙江人,硕士,工程师,主要从事固体废物、危险废物处置工艺设计、开发工作。

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X703

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Research on the Resourceful Recycling Technology of Waste Emulsion by Ultra-filtration and Vacuum Flashing
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    摘要:

    针对现有废乳化液处理工艺产生污泥量较大、处理效果不理想、产品品质较低、无法有效实现废乳化液资源化回收的情况,提出了超滤+真空闪蒸工艺。介绍了超滤+真空闪蒸法工艺的预处理、超滤和真空闪蒸过程及处理效果,并探讨了原料物性、操作压力、操作温度、真空度对工艺的影响,分析了每吨废乳化液的处理成本。结果表明,废乳化液COD含量越大,超滤膜出水通量越小;随着操作压力增大,出水通量增加,当压力增至0.45MPa,出水通量不再增加;实际生产中,应控制操作温度为25~45℃和适当提高设备真空度。超滤+真空闪蒸法处理废乳化液具有处置成本低、不额外产生废物、产品品质高等优点,可回收利用废乳化液,将其制备为燃料油。

    Abstract:

    As regards a large amount of sludge produced, undesirable processing effect, low product quality and ineffective realization of waste emulsion recycling concerning the current waste emulsion treatment process, the ultra-filtration plus vacuum flashing process is proposed. This paper introduced pretreatment, process and treatment effect of ultra-filtration and vacuum flashing process, discussed the impact of raw material properties, operation pressure and temperature and vacuum degree on the process, and analyzed the per ton cost of handling waste emulsion. It showed that the greater the COD content of waste emulsion, the smaller the effluent flux of ultra-filtration membrane. As the operating pressure increases, the effluent flux increases, until the operating pressure reaches 0.45MPa, the effluent flux no longer increases. In the actual production, the operating temperature should be controlled at 25-45℃, and the vacuum degree should be appropriately increased. The vacuum ultra-filtration and vacuum flashing process for waste emulsion treatment is characterized by the advantages of low disposal cost, free of additional waste and high product quality, and the waste emulsion can be recycled and utilized to prepare fuel oil.

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冯楠,赵发敏,宋士丽,等.超滤+真空闪蒸法资源化回收废乳化液工艺研究[J]. 有色冶金节能,2021,37(4):45-48,66.

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  • 收稿日期:2021-03-04
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  • 在线发布日期: 2025-11-27
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